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Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_13 | Pages 53 - 53
1 Nov 2021
ten Heggeler R Schröder F de Graaf F Fluit R Becea D Verdonschot N Hoogeslag R
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Introduction and Objective

After anterior cruciate ligament reconstruction one of the risk factors for graft (re-)rupture is an increased posterior tibial slope (PTS). The current treatment for PTS is a high tibial osteotomy (HTO). This is a free-hand method, with 1 degree of tibial slope correction considered to be equal to 1 or even 1.67 mm of the anterior wedge resection. Error rates in the frontal plane reported in literature vary from 1 – 8.6 degrees, and in the sagittal plane outcomes in a range of 2 – 8 degrees are reported when planned on PTSs of 3 – 5 degrees. Therefore, the free-hand method is considered to have limited accuracy. It is expected that HTO becomes more accurate with patient specific saw guides (PSGs), with an accuracy margin reported in literature of 2 degrees. This proof of concept porcine cadaver case study aimed to investigate whether the use of PSGs improves the accuracy of HTO to less than 2 degrees. Secondly, the reproducibility of tibial slope measurement was evaluated.

Materials and Methods

Preoperative MRI images of porcine cadaver knees (n = 3) were used to create 3D anatomical bone models (Mimics, Materialise, Belgium). These 3D models were subsequently used to develop PSGs (3-Matic, Materialise, Belgium) to correct all tibias for 3 degrees PTS and 4 degrees varus. The PSG mediated HTOs were performed by an experienced orthopaedic surgeon, after which postoperative MRI images were obtained. 3D anatomical models of postoperative tibias were created, and tibial slopes were assessed on both pre- and postoperative tibias. The tibial slope was defined as the angle between the mechanical axis and 3D tibial reference plane in the frontal and sagittal plane. The accuracy of the PSG mediated HTO (median and range) was defined as the difference in all possible combinations of the preoperatively planned and postoperatively obtained tibial slopes. To ensure reproducibility, the pre- and postoperative tibial slopes were measured thrice by one observer. The intra-class correlation coefficients (ICCs) were subsequently calculated to assess the intra-rater reliability (SPSS, IBM Corp., Armonk, N.Y., USA).


Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_4 | Pages 125 - 125
1 Mar 2021
Eggermont F van der Wal G Westhoff P Laar A de Jong M Rozema T Kroon HM Ayu O Derikx L Dijkstra S Verdonschot N van der Linden YM Tanck E
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Patients with cancer and bone metastases can have an increased risk of fracturing their femur. Treatment is based on the impending fracture risk: patients with a high fracture risk are considered for prophylactic surgery, whereas low fracture risk patients are treated conservatively with radiotherapy to decrease pain. Current clinical guidelines suggest to determine fracture risk based on axial cortical involvement of the lesion on conventional radiographs, but that appears to be difficult. Therefore, we developed a patient-specific finite element (FE) computer model that has shown to be able to predict fracture risk in an experimental setting and in patients. The goal of this study was to determine whether patient-specific finite element (FE) computer models are better at predicting fracture risk for femoral bone metastases compared to clinical assessments based on axial cortical involvement on conventional radiographs, as described in current clinical guidelines.

45 patients (50 affected femurs) affected with predominantly lytic bone metastases who were treated with palliative radiotherapy for pain were included. CT scans were made and patients were followed for six months to determine whether or not they fractured their femur. Non-linear isotropic FE models were created with the patient-specific geometry and bone density obtained from the CT scans. Subsequently, an axial load was simulated on the models mimicking stance. Failure loads normalized for bodyweight (BW) were calculated for each femur. High and low fracture risks were determined using a failure load of 7.5 × BW as a threshold. Experienced assessors measured axial cortical involvement on conventional radiographs. Following clinical guidelines, patients with lesions larger than 30 mm were identified as having a high fracture risk. FE predictions were compared to clinical assessments by means of diagnostic accuracy values (sensitivity, specificity and positive (PPV) and negative predictive values (NPV)).

Seven femurs (14%) fractured during follow-up. Median time to fracture was 8 weeks. FE models were better at predicting fracture risk in comparison to clinical assessments based on axial cortical involvement (sensitivity 100% vs. 86%, specificity 74% vs. 42%, PPV 39% vs. 19%, and NPV 100% vs. 95%, for the FE computer model vs. axial cortical involvement, respectively). We concluded that patient-specific FE computer models improve fracture risk predictions of femoral bone metastases in advanced cancer patients compared to clinical assessments based on axial cortical involvement, which is currently used in clinical guidelines. Therefore, we are initiating a pilot for clinical implementation of the FE model.


Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_4 | Pages 77 - 77
1 Mar 2021
Ataei A Eggermont F Baars M Linden Y Rooy J Verdonschot N Tanck E
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Patients with advanced cancer can develop bone metastases in the femur which are often painful and increase the risk of pathological fracture. Accurate segmentation of bone metastases is, amongst others, important to improve patient-specific computer models which calculate fracture risk, and for radiotherapy planning to determine exact radiation fields. Deep learning algorithms have shown to be promising to improve segmentation accuracy for metastatic lesions, but require reliable segmentations as training input. The aim of this study was to investigate the inter- and intra-operator reliability of manual segmentation of femoral metastatic lesions and to define a set of lesions which can serve as a training dataset for deep learning algorithms. F

CT-scans of 60 advanced cancer patients with a femur affected with bone metastases (20 osteolytic, 20 osteoblastic and 20 mixed) were used in this study. Two operators were trained by an experienced radiologist and then segmented the metastatic lesions in all femurs twice with a four-week time interval. 3D and 2D Dice coefficients (DCs) were calculated to quantify the inter- and intra-operator reliability of the segmentations. We defined a DC>0.7 as good reliability, in line with a statistical image segmentation study.

Mean first and second inter-operator 3D-DCs were 0.54 (±0.28) and 0.50 (±0.32), respectively. Mean intra-operator I and II 3D-DCs were 0.56 (±0.28) and 0.71 (±0.23), respectively. Larger lesions (>60 cm3) scored higher DCs in comparison with smaller lesions.

This study reveals that manual segmentation of metastatic lesions is challenging and that the current manual segmentation approach resulted in dissatisfying outcomes, particularly for lesions with small volumes. However, segmentation of larger lesions resulted in a good inter- and intra-operator reliability. In addition, we were able to select 521 slices with good segmentation reliability that can be used to create a training dataset for deep learning algorithms. By using deep learning algorithms, we aim for more accurate automated lesion segmentations which might be used in computer modelling and radiotherapy planning.


Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_1 | Pages 9 - 9
1 Feb 2021
Soltanihafshejani N Bitter T Janssen D Verdonschot N
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Introduction

The fixation of press-fit orthopaedic devices depends on the mechanical properties of the bone that is in contact with the implants. During the press-fit implantation, bone is compacted and permanently deformed, finally resulting in the mechanical interlock between implant and bone. For the development and design of new devices, it is imperative to understand these non-linear interactions. One way to investigate primary fixation is by using computational models based on Finite Element (FE) analysis. However, for a successful simulation, a proper material model is necessary that accurately captures the non-linear response of the bone. In the current study, we combined experimental testing with FE modeling to establish a Crushable Foam model (CFM) to represent the non-linear bone biomechanics that influences implant fixation.

Methods

Mechanical testing of human tibial trabecular bone was done under uniaxial and confined compression configurations. We examined 62 human trabecular bone samples taken from 8 different cadaveric tibiae to obtain all the required parameters defining the CFM, dependent on local bone mineral density (BMD). The derived constitutive rule was subsequently applied using an in-house subroutine to the FE models of the bone specimens, to compare the model predictions against the experimental results.


Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_1 | Pages 50 - 50
1 Feb 2021
Sanchez E Schilling C Grupp T Giurea A Verdonschot N Janssen D
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Introduction

Cementless total knee arthroplasty (TKA) implants use an interference fit to achieve fixation, which depends on the difference between the inner dimensions of the implant and outer dimensions of the bone. However, the most optimal interference fit is still unclear. A higher interference fit could lead to a superior fixation, but it could also cause bone abrasion and permanent deformation during implantation. Therefore, this study aims to investigate the effect of increasing the interference fit from 350 µm to 700 µm on the primary stability of cementless tibial implants by measuring micromotions and gaps at the bone-implant interface when subjected to two loading conditions.

Methods

Two cementless e.motion® tibial components (Total Knee System, B. Braun) with different interference fit and surface coating were implanted in six pairs of relatively young human cadaver tibias (47–60 years). The Orthoload peak loads of gait (1960N) and squat (1935N) were applied to the specimens with a custom made load applicator (Figure 1A). The micromotions (shear displacement) and opening/closing gaps (normal displacement) were measured with Digital Image Correlation (DIC) in 6 different regions of interest (ROIs - Figure 1B). Two General Linear Mixed Models (GLMMs) were created with micromotions and interfacial gaps as dependent variables, bone quality, loading conditions, ROIs, and interference fit implants as independent variables, and the cadaver specimens as subject variables.


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 99 - 99
1 Feb 2020
Schroder F Post C Simonis F Wagenaar F in'tVeld RH Verdonschot N
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Introduction

Instability, loosening, and patellofemoral pain belong to the main causes for revision of total knee arthroplasty (TKA). Currently, the diagnostic pathway requires various diagnostic techniques such as x-rays, CT or SPECT-CT to reveal the original cause for the failed knee prosthesis, but increase radiation exposure and fail to show soft-tissue structures around TKA. There is a growing demand for a diagnostic tool that is able to simultaneously visualize soft tissue structures, bone, and TKA without radiation exposure. MRI is capable of visualising all the structures in the knee although it is still disturbed by susceptibility artefacts caused by the metal implant. Low-field MRI (0.25T) results in less metal artefacts and offers the ability to visualize the knee in weight-bearing condition. Therefore, the aim of this study is to investigate the possibilities of low field MRI to image, the patellofemoral joint and the prosthesis to evaluate the knee joint in patients with and without complaints after TKA.

Method

Ten patients, eight satisfied and two unsatisfied with their primary TKA, (NexGen posterior stabilized, BiometZimmer) were included. The patients were scanned in sagittal, coronal, and transversal direction on a low field MRI scanner (G-scan Brio, 0.25T, Esaote SpA, Italy) in weight-bearing and non-weight-bearing conditions with T1, T2 and PD-weighted metal artefact reducing sequences (TE/TR 12–72/1160–7060, slice thickness 4.0mm, FOV 260×260×120m3, matrix size 224×216). Scans were analysed by two observers for:

- Patellofemoral joint: Caton-Descamps index and Tibial Tuberosity-Trochlear Groove (TT-TG) distance.

- Prosthesis malalignment: femoral component rotation using the posterior condylar angle (PCA) and tibial rotation using the Berger angle.

Significance of differences in parameters between weight-bearing and non-weight-bearing were calculated with the Wilcoxon rank test. To assess the reliability the inter and intra observer reliability was calculated with a two-way random effects model intra class correlation coefficient (ICC). The two unsatisfied patients underwent revision arthroplasty and intra-operative findings were compared with MRI findings.


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_1 | Pages 52 - 52
1 Feb 2020
Sadhwani S Picache D Janssen D de Ruiter L Rankin K Briscoe A Verdonschot N Shah A
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Introduction

Polyetheretherketone (PEEK) has been proposed as an implant material for femoral total knee arthroplasty (TKA) components. Potential clinical advantages of PEEK over standard cobalt chrome alloys include modulus of elasticity and subsequently reduced stress shielding potentially eliminating osteolysis, thermal conduction properties allowing for a more natural soft tissue environment, and reduced weight enabling quicker quadriceps recovery. Manufacturing advantages include reduced manufacturing and sterilization time, lower cost, and improved quality control. Currently, no PEEK TKA implants exist on the market. Therefore, evaluation of mechanical properties in a pre-clinical phase is required to minimize patient risk.

The objectives of this study include evaluation of implant fixation and determination of the potential for reduced stress shielding using the PEEK femoral TKA component.

Methods and Materials

Experimental and computational analysis was performed to evaluate the biomechanical response of the femoral component (Freedom Knee, Maxx Orthopedics Inc., Plymouth Meeting, PA; Figure 1).

Fixation strength of CoCr and PEEK components was evaluated in pull-off tests of cemented femoral components on cellular polyurethane foam blocks (Sawbones, Vashon Island, WA). Subsequent testing investigated the cemented fixation using cadaveric distal femurs. The reconstructions were subjected to 500,000 cycles of the peak load occurring during a standardized gait cycle (ISO 14243-1). The change from CoCr to PEEK on implant fixation was studied through computational analysis of stress distributions in the cement, implant, and the cement-implant interface. Reconstructions were analyzed when subjected to standardized gait and demanding squat loads.

To investigate potentially reduced stress shielding when using a PEEK component, paired cadaveric femurs were used to measure local bone strains using digital image correlation (DIC). First, standardized gait load was applied, then the left and right femurs were implanted with CoCr and PEEK components, respectively, and subjected to the same load. To verify the validity of the computational methodology, the intact and reconstructed femurs were replicated in FEA models, based on CT scans.


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_5 | Pages 18 - 18
1 Apr 2019
Schröder FF Huis In't Veld R Simonis FJJ Post C Vochteloo AJH Verdonschot N
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Introduction

Roentgen stereophotogrammetric analysis (RSA) is currently the gold standard to measure early prosthetic migration which can predict aseptic loosening. However, RSA has some limitations such as the need for perioperative placed markers and exposure to X-radiation during follow up. Therefore, this study evaluates if low field MRI could be an alternative for RSA. Low field MRI was chosen because it is less hampered by metal artifacts of the prosthesis than high field MRI.

Methods

3D models of both the tibial component of a total knee prosthesis (Genesis II, Smith and Nephew) and the porcine tibia were made. The tibial component was implanted in the tibial bone. Consequently, 17 acquisitions with the low field MRI scanner (Esaote G-scan 0.25T) in transverse direction with a 2D PD weighted metal artifact reducing sequence PD-XMAR (TE/TR 10/1020ms, slice thickness 3mm, FOV 180×180×120 mm³, matrix size 224×224) were made. The first five acquisitions were made without repositioning the cadaver, the second twelve after slightly repositioning the cadaver within limits that are expected to be encountered in a clinical setting. Hence, in these 17 acquisitions no prosthetic-bone motions were induced.

The scans were segmented and registered with Mimics. Virtual translation and rotation of the prosthesis with respect to the bone between two scans were calculated using a Procrustes algorithm. The first five scans without repositioning were used to calculate the measurement error, the following twelve to calculate the precision of low field MRI to measure prosthetic migration. Results were expressed as the maximum total point motion, mean error and 95% CI and expressed in boxplots.


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_4 | Pages 81 - 81
1 Apr 2019
Bitter T Marra M Khan I Marriott T Lovelady E Verdonschot N Janssen D
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Introduction

Fretting corrosion at the taper interface of modular connections can be studied using Finite Element (FE) analyses. However, the loading conditions in FE studies are often simplified, or based on generic activity patterns. Using musculoskeletal modeling, subject-specific muscle and joint forces can be calculated, which can then be applied to a FE model for wear predictions. The objective of the current study was to investigate the effect of incorporating more detailed activity patterns on fretting simulations of modular connections.

Methods

Using a six-camera motion capture system, synchronized force plates, and 45 optical markers placed on 6 different subjects, data was recorded for three different activities: walking at a comfortable speed, chair rise, and stair climbing.

Musculoskeletal models, using the Twente Lower Extremity Model 2.0 implemented in the AnyBody modeling System™ (AnyBody Technology A/S, Aalborg, Denmark; figure1), were used to determine the hip joint forces. Hip forces for the subject with the lowest and highest peak force, as well as averaged hip forces were then applied to an FE model of a modular taper connection (Biomet Type-1 taper with a Ti6Al4V Magnum +9 mm adaptor; Figure 2). During the FE simulations, the taper geometry was updated iteratively to account for material removal due to wear. The wear depth was calculated based on Archard's Law, using contact pressures, micromotions, and a wear factor, which was determined from accelerated fretting experiments.


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_5 | Pages 135 - 135
1 Apr 2019
Post C Schroder FF Simonis FJJ Peters A Huis In't Veld R Verdonschot N
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Introduction

Fifteen percent of the primary total knee arthroplasties (TKA) fails within 20 years. Among the main causes for revision surgery are instability and patellofemoral pain. Currently, the diagnostic pathway requires various diagnostic techniques to reveal the original cause for the failed knee prosthesis and is therefore time consuming and inefficient.

Accordingly, there is a growing demand for a diagnostic tool that is able to simultaneously visualize soft tissue structures, bone and TKA. Magnetic resonance imaging (MRI) is capable of visualising all the structures in the knee although a trade- off needs to be made between metal artefact reducing capacities and image quality. Low-field MRI (0.25T) results in less metal artefacts and a lower image quality compared with high-field MRI (1.5T). The aim of this study is to develop a MRI imaging guide to image the problematic TKA and to evaluate this guide by comparing low-field and high-field MRI on a case study.

Method

Based on literature and current differential diagnostic pathways a guide to diagnose patellofemoral pain, instability, malposition and signs of infection or fracture with MRI was developed. Therefore, methods as Insall Salvati, patellar tilt angle and visibility of fluid and soft tissues were chosen. Visibility was scored on a VAS scale from 0 to 100mm (0mm zero visibility, 100mm excellent visibility).

Subsequently, this guide is used to analyse MRI scans made of a volunteer (female, 61 years, right knee) with primary TKA (Biomet, Zimmer) in sagittal, coronal and transversal direction with a FSE PD metal artefact reducing (MAR) sequence (TE/TR 12/1030ms, slice thickness 4.0mm, FOV 260×260×120mm3, matrix size 224×216) on low-field MRI (Esaote G-scan Brio, 0.25T) and with a FSE T1-weighted high bandwidth MAR sequence (TE/TR 6/500ms, slice thickness 3.0mm, FOV 195×195×100mm3, matrix size 320×224) on high-field MRI (Avanto 1.5T, Siemens).

Scans were analysed three times by one observer and the intra observer reliability was calculated with a two-way random effects model intra class correlation coefficient (ICC).


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_4 | Pages 125 - 125
1 Apr 2019
Sanchez E Schilling C Grupp TM Verdonschot N Janssen D
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Introduction

Although cementless press-fit femoral total knee arthroplasty (TKA) components are routinely used in clinical practice, the effect of the interference fit on primary stability is still not well understood. Intuitively, one would expect that a thicker coating and a higher surface roughness lead to a superior fixation. However, during implant insertion, a thicker coating can introduce more damage to the underlying bone, which could adversely influence the primary fixation. Therefore, in the current study, the effect of coating thickness and roughness on primary stability was investigated by measuring the micromotions at the bone-implant interface with experimental testing.

Methods

A previous experimental set-up was used to test 6 pairs of human cadaveric femurs (47–60 years, 5 females) implanted with two femoral component designs with either the standard e.motion (Total Knee System, B. Braun, Germany) interference fit of 350 µm (right femurs) or a novel, thicker interference fit of 700 µm (left femurs). The specimens were placed in a MTS machine (Figure 1) and subjected to the peak loads of normal gait (1960N) and squat (1935N), based on the Orthoload dataset for Average 75.

Varus/valgus moments were incorporated by applying the loads at an offset relative to the center of the implants, leading to a physiological mediolateral load distribution. Under these loads, micromotions at the implant-bone interface were measured using Digital Image Correlation (DIC) at different regions of interest (ROIs – Figure 1). In addition, DIC was used to measure opening and closing of the implant-bone interface in the same ROIs.


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_5 | Pages 93 - 93
1 Apr 2019
Anijs T Janssen D Verdonschot N
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Introduction

Aseptic loosening is the main reason for total knee arthroplasty (TKA) failure, responsible for more than 25% of the revision procedures, with most of the problems occurring with the tibial component. While early loosening can be attributed to failure of primary fixation, late implant loosening is associated with loss of fixation secondary to bone resorption due to altered physiological load transfer to the tibial bone. Several attempts have been made to investigate these changes in bone load transfer in biomechanical simulations and bone remodeling analyses, which can be useful to provide information on the effect of patient, surgery, or design-related factors. On the other hand, these factors have also been investigated in clinical studies of radiographic changes of bone density following TKA. In this study we made an overview of the knowledge obtained from these clinical studies, which can be used to inform clinical decision making and implant design choices.

Methods

A literature search was performed to identify clinical follow-up studies that monitored peri-prosthetic bone changes following TKA. Within these studies, effects of the following parameters on bone density changes were investigated: post-operative time, region of interest, alignment, body weight, systemic osteoporosis, implant design and cementation.

Moreover, we investigated the effect of bone density loss on implant survival. Results

A total of 19 studies was included in this overview, with a number of included patients ranging from 12 to 7,760. Most studies used DEXA (n=16), while a few studies performed analyses on calibrated digital radiographs (n=2), or computed tomography (n=1). Postoperative follow-up varied from 9 months to 10 years.

Studies consistently report the largest bone density reduction within the first postoperative year. Bone loss is mainly seen in the medial region. This has been attributed to the change in alignment following surgery, during which often the pre-operative varus knee is corrected to a more physiological alignment, resulting in a load shift towards the lateral compartment. Measurements in unoperated contralateral legs were performed in 3 cases, and two studies performed standardized DEXA measurements to provide information on systemic osteoporosis. While on the short term no changes were observed, significant negative correlations have been found between severity of osteoporosis and peri-prosthetic bone density. No clear effects of bodyweight and cementation on bone loss have been identified. Although some studies do find differences between implant types, the variation in the data makes it difficult to draw general conclusions from these findings.

Several studies reported no effect of bone loss on implant migration. In another study, a medial collapse was associated with a medial increase in density, suggesting that altered loading and increased stresses are responsible for both bone formation and the overload leading to collapse.


Bone & Joint Research
Vol. 7, Issue 6 | Pages 430 - 439
1 Jun 2018
Eggermont F Derikx LC Verdonschot N van der Geest ICM de Jong MAA Snyers A van der Linden YM Tanck E

Objectives

In this prospective cohort study, we investigated whether patient-specific finite element (FE) models can identify patients at risk of a pathological femoral fracture resulting from metastatic bone disease, and compared these FE predictions with clinical assessments by experienced clinicians.

Methods

A total of 39 patients with non-fractured femoral metastatic lesions who were irradiated for pain were included from three radiotherapy institutes. During follow-up, nine pathological fractures occurred in seven patients. Quantitative CT-based FE models were generated for all patients. Femoral failure load was calculated and compared between the fractured and non-fractured femurs. Due to inter-scanner differences, patients were analyzed separately for the three institutes. In addition, the FE-based predictions were compared with fracture risk assessments by experienced clinicians.


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_5 | Pages 14 - 14
1 Apr 2018
Bitter T Khan I Marriott T Lovelady E Verdonschot N Janssen D
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Introduction

Fretting corrosion of the modular taper junction in total hip arthroplasty has been studied in several finite element (FE) studies. Manufacturing tolerances can result in a mismatch between the femoral head and stem, which can influence the taper mechanics leading to possibly more wear. Using FE models the effect of these manufacturing tolerances on the amount of volumetric wear can be studied. The removal of material in the FE model was validated against experiments simulating the clinical fretting wear process, subsequently the mismatch and assembly force were varied to study the effect on the volumetric wear.

Methods

An FE model was developed in which the geometry can be updated to account for material removal due to wear. In this model the geometry was updated based on Archard's Law, using contact pressures, micromotions and a wear factor, which was determined based on accelerated fretting experiments. The linear wear was calculated using H=k*p*S. Where H is the linear wear depth in mm, k is a wear factor (mm3/Nmm), p is the contact pressure (MPa) and S is the sliding distance (mm). 10 million cycles were simulated using 50 virtual steps. Using this scaling and the measured volumetric wear from the experiments a wear factor of 2.7*10−5 was applied.

Based on general manufacturing tolerances the resulting mismatch in taper angles were determined to be ± 1.26°. Using this mismatch a tip fit (figure 1a) and base fit (Figure 1b) model were created. In combination with a perfect fit, meaning no mismatch, and two different assembly forces of 4 kN and 15 kN, 6 different situations were studied.


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_5 | Pages 78 - 78
1 Apr 2018
Srinivasan P Miller M Verdonschot N Mann K Janssen D
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INTRODUCTION

Mechanical overloading of the knee can occur during activities of daily living such as stair climbing, jogging, etc. In this finite element study we aim to investigate which parameters could detrimentally influence peri-implant bone in the tibial reconstructed knee. Bone quality and patient variables are potential factors influencing knee overloading (Zimmerman 2016).

METHODS

Finite element (FE) models of post-mortem retrieved tibial specimens (n=7) from a previous study (Zimmerman 2016) were created using image segmentation (Mimics Materialise v14) of CT scan data (0.6 mm voxel resolution). Tibial tray and polyethylene inserts were recreated from CT data and measurements of the specimens (Solidworks 2015). Specimens with varying implant geometry (keel/pegged) were chosen for this study. A cohesive layer between bone and cement was included to simulate the behavior of the bone–cement interface using experimentally obtained values. The FE models predict plasticity of bone according to Keyak (2005). Models were loaded to 10 body weight (BW) and then reduced to 1 BW to mimic experimental measurements. Axial FE bone strains at 1 BW were compared with experimental Digital Image Correlation (DIC) bone strains on cut sections of the specimens.

After validation of the FE models using strain data, models were rotated and translated to the coordinate system defined in Bergmann (2014). Four loading cases were chosen – walking, descending stairs, sitting down and jogging. Element strains were written to file for post-processing. The bone in all FE models was divided into regions of equal thickness (10 mm) for comparison of strains.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_20 | Pages 52 - 52
1 Dec 2017
Niu K Sluiter V Sprengers A Homminga J Verdonschot N
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Improving the accuracy of measuring 6 degree of freedom tibiofemoral kinematics is a crucial step in gait analysis, but skin-marker estimated kinematics are subject to soft tissue artefacts. Fluoroscopic systems have been reported to achieve high accurate kinematics, but their induced irradiation, limited field of view, and high cost hampers routine usage on large patient cohorts. The aim of this study is to assess the feasibility of measuring tibiofemoral kinematics using multi-channel A-mode ultrasound system in cadaver experiment and to assess its achievable accuracy.

A full cadaver was placed with its back on a surgery table while its legs were overhanging the edge of the table. Upper body was fixated and right leg was moved by means of pulling a rope. Two bone pins with optical markers were mounted to the femur and tibia separately to measure the ground truth of motion. Six custom holders containing 30 A-mode ultrasound transducers and 18 optical markers were mounted to six anatomical regions. By measuring the bone to ultrasound transducer distance and using the spatial information of the optical markers on the holders, 30 bone surface points were determined. The corresponding bones (femur and tibia) were registered to these acquired points after which the tibiofemoral kinematics were determined.

This study presents a multi-channel A-mode ultrasound system and the first results have shown its feasibility of reconstructing tibiofemoral kinematics in cadaver experiment. Although the reconstructed tibiofemoral kinematics is less accurate than a fluoroscopic system, it outperforms a skin-mounted markers system. Thus, this A-mode Ultrasound approach could provide a non-invasive and non-radiative method for measuring tibiofemoral kinematics, which may be used in clinic gait analysis or even computer-aided orthopaedic surgery.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_8 | Pages 20 - 20
1 Apr 2017
Meijer M Boerboom A Stevens M Reininga I Janssen D Verdonschot N
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Background

Trabecular metal (TM) cones are designed to fill up major bone defects in total knee arthroplasty. Tibial components can be implanted in combination with a stem, but it is unclear if this is necessary after reconstruction with a TM cone. Implanting a stem may give extra stability, but may also have negative side-effects. Aim of this study was to investigate stability and strain distribution of a tibial plateau reconstruction with a TM cone while the tibal component is implanted with and without a stem, and whether prosthetic stability was influenced by bone mineral density (BMD).

Methods

Tibial revision arthroplasties were performed after reconstruction of an AORI 2B bone defect with TM cones. Plateaus were implanted in seven pairs of cadaveric tibiae; of each pair, one was implanted with and the other without stem. All specimens were loaded to one bodyweight alternating between the medial and lateral tibia plateau. Implant-bone micro motions, bone strains, BMD and correlations were measured and/or calculated.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_8 | Pages 24 - 24
1 Apr 2017
Janssen D Bitter T Schreurs B Marriott T Khan I Verdonschot N
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Background

Fretting at modular junctions is thought to be a ‘mechanically assisted’ corrosion phenomenon, initiated by mechanical factors that lead to increased contact stresses and micromotions at the taper interface. We adopted a finite element approach to model the head-taper junction, to analyse the contact mechanics at the taper interface. We investigated the effect of assembly force and angle on contact pressures and micromotions, during loads commonly used to test hip implants, to demonstrate the importance of a good assembly during surgery.

Methods

Models of the Bimetric taper and adaptor were created, with elastic-plastic material properties based on material tests with the actual implant alloy. FE contact conditions were validated against push-on and pull-off experiments. The models were loaded according to ISO 7206-4 and −6, after being assembled at 2-4-15kN, both axially and at a 30° angle. Average micromotions and contact pressures were analysed, and a wear score was calculated based on the contact pressures and micromotions.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 40 - 40
1 Feb 2017
Berahmani S Hendriks M Janssen D Verdonschot N
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The primary stability of an uncemented femoral total knee replacement component is provided by press-fit forces at the bone-implant interface. This press-fit is achieved by resecting the bone slightly larger than the inner dimensions of the implant, resulting in a so-called interference fit. Previous animal studies have shown that an adequate primary stability is required to minimize micromotions at the bone-implant interface to achieve bone-ingrowth, which provides the secondary (long-term) fixation. It is assumed that during implantation a combination of elastic and plastic deformation and abrasion of the bone will occur, but little is known about what happens at the bone-implant interface and how much interference fit eventually is achieved. Purpose of this study was therefore to assess the actual and effective interference fit and the amount of bone damage during implantation of an uncemented femoral knee component.

In this study, five cadaveric distal femora were prepared and femoral knee components were implanted by an experienced surgeon. Micro-CT scans and conventional CT-scans were obtained pre- and post-implantation for geometrical measurements and to measure bone mineral density. In addition, the position of the implant with respect to the bone was determined by optical scanning of the reconstructions (Figure.1). By measuring the differences in surface geometry, assessments were made of the cutting error, the actual interference fit, the amount of bone damage, and the effective interference fit.

Our analysis showed an average cutting error of 0.67± 0.17 mm, which pointed mostly towards bone under-resections. We found an average actual AP interference fit of 1.48± 0.27 mm, which was close to the nominal value of 1.5 mm. We observed combinations of bone damage and elastic deformation in all bone specimens (Figure. 2), which showed a trend to be related with bone density. Higher bone density tended to lead to lower bone damage and higher elastic deformation (Figure. 3). The results of the current study indicate different factors that interact while implanting an uncemented femoral knee component. This knowledge can be used to fine-tune design criteria of femoral components and obtain adequate primary stability for all patients in a more predictable way.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_4 | Pages 139 - 139
1 Feb 2017
Marra M Heesterbeek P van de Groes S Janssen D Koopman B Wymenga A Verdonschot N
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Introduction

Tibial slope was shown to majorly affect the outcomes of Total Knee Arthroplasty (TKA). More slope of the tibial component could help releasing a too tight flexion gap in cruciate-retaining (CR) TKA and is generally associated with a wider range of post-operative knee flexion. However, an excessive tibial slope could jeopardize the knee stability in flexion. The mechanism by which tibial slope affects the function of CR-TKA is not well understood. Moreover, it is not known whether the tibial bone resection should be performed by referencing the anterior cortex (AC) of the tibia or the center of the tibial plateau (CP) and whether the choice of either technique plays a role. The aim of this study was to investigate the effect of tibial slope on the position of tibiofemoral (TF) contact point, knee ligament forces, quadriceps muscle forces, and TF and patellofemoral (PF) joint contact forces during squat activity in CR-TKA.

Methods

A previously validated musculoskeletal model of CR-TKA was used to simulate a squat activity performed by a 86-year-old male subject wearing an instrumented prosthesis [1,2]. Marker data over four consecutive repetitions of a squat motion were tracked using a motion optimization algorithm. Muscle and joint forces and moments were calculated from an inverse-dynamic analysis, coupled with Force-Dependent Kinematics (FDK) to solve knee kinematics, ligament and contact forces simultaneously. The tibial slope in the postoperative case was 0 degree and constituted the reference case for our simulations. In addition, eight additional cases were simulated with −3, +3, +6, +9 degrees of tibial slope, four of them simulating an AC referencing technique and four a CP technique.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 46 - 46
1 Feb 2017
Bitter T Janssen D Schreurs B Marriott T Lovelady E Khan I Verdonschot N
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Introduction

Fretting corrosion of the modular taper junction in total hip arthroplasty has been studied in several finite element (FE) investigations. In FE analyses, different parameters can be varied to study micromotions and contact pressures at the taper interface. However, to truly study taper wear, the simulation of micromotions and contact pressures in non-adaptive FE models is insufficient, as over time these can change due to interfacial changes caused by the wear process.

In this study we developed an FE approach in which material removal during the wear process was simulated by adaptations to the taper geometry. The removal of material was validated against experiments simulating the clinical fretting wear process.

Method

Experimental test: An accelerated fretting screening test was developed that consistently reproduced fretting wear features observed in retrievals. Biomet Type-1 (4°) tapers and +9 mm offset adaptors were assembled with a 4 kN force (N=3). A custom head fixture was used to create an increased offset and torque. The stems were potted in accordance with ISO 7206–6:2013. The set-up was submerged in a 37°C PBS solution with a pH adjusted to 3 using HCL and NaCl concentration of 90gl−1. The components were cyclically loaded between 0.4 – 4 kN for 10 million cycles. After completion, the volumetric and linear wear was measured using a Talyrond-585 roundness measurement machine.

FE model: This was created to match the experimental set up (Figure 1). Taper geometry and experimental material data were obtained from the manufacturer (Zimmer Biomet). The coefficient of friction of the studied combination of components was based on previous experiments (Bitter, 2016). After each change in load the geometry was updated by moving nodes inwards perpendicular to the taper surface. Archard's Law (Archard, 1953) was used to calculate the wear with the following equation: H=k*p*S. Where H is the linear wear depth in mm, k is a wear factor (mm³/Nmm), p is the contact pressure (MPa) and S is the sliding distance (mm). The 10 million experimental cycles were simulated using a range of 5 to 200 computational cycles. For this purpose, the wear factor (k) was scaled for each simulation to match the volumetric wear found in the experiments.


The Bone & Joint Journal
Vol. 98-B, Issue 8 | Pages 1086 - 1092
1 Aug 2016
de Vos MJ Wagener ML Hannink G van der Pluijm M Verdonschot N Eygendaal D

Aims

Revision total elbow arthroplasty (TEA) is often challenging. The aim of this study was to report on the clinical and radiological results of revision arthroplasty of the elbow with the Latitude TEA.

Patients and Methods

Between 2006 and 2010 we used the Latitude TEA for revision in 18 consecutive elbows (17 patients); mean age 53 years (28 to 80); 14 women. A Kudo TEA was revised in 15 elbows and a Souter-Strathclyde TEA in three.

Stability, range of movement (ROM), visual analogue score (VAS) for pain and functional scores, Elbow Functional Assessment Scale (EFAS), the Functional Rating Index of Broberg and Morrey (FRIBM) and the Modified Andrews’ Elbow Scoring System (MAESS) were assessed pre-operatively and at each post-operative follow-up visit (six, 12 months and biennially thereafter). Radiographs were analysed for loosening, fractures and dislocation. The mean follow-up was 59 months (26 to 89).


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 37 - 37
1 May 2016
Berahmani S Janssen D Wolfson D Hendriks M Wright A Malefijt M Verdonschot N
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To achieve a long-lasting fixation of uncemented femoral knee implants, an adequate primary stability is required. Several factors, including the applied load, bone quality, surgical preparation, and implant characteristics affect the primary fixation. Recently, novel Attune® cementless femoral component has been proposed by DePuy Synthes (Warsaw, IN, USA). We aimed to compare the primary stability of this novel high-flex design against the conventional LCS® under different loading conditions (gait, deep knee bend (DKB), and high-flex loading), while accounting for the effect of bone quality and cut accuracy.

Six pairs of femora were prepared following the normal surgical procedure. Calibrated CT-scans and 3D-optical scans of the bones were obtained to measure bone mineral density (BMD) and bone cut accuracy, respectively. After implantation of the appropriate size implants (Left legs: Attune; right: LCS), a black-and-white speckle pattern was applied to each specimen (Fig.1B). The micromotion measurement was repeated three times in nine regions of interest (ROIs): the medial and lateral condyles from the posterior view; anterior, distal, and posterior regions from the medial and lateral views; the proximal tip of the anterior flange. The reconstructions were subjected to a gait load and a portion (around 50%) of the peak force of a DKB to prevent fracture of the proximal femur (Fig. 1A and Table. 1). The loads were derived from the Orthoload database using implant-specific inverse dynamics [1]. In addition, a sequence of DIC-images synchronized with the applied load was captured to find the relationship between micromotion and load. Afterwards, implants were pushed-off simulating 150° of flexion, while force-displacement graph was recorded.

BMD and bone cut accuracy were not significantly different between the groups. Under both loading conditions, Attune had a significantly lower micromotion (Table. 1). Cut accuracy was not a significant factor, and BMD was only significant for the comparison under the gait loading (not under DKB conditions). High-flex push-off force was not significantly different. However, Attune required a significantly higher load to reach a micromotion of 50 or 150 µm during the push-off test. Different relations between micromotion and applied load, depending on the loading configuration and implant design, were found (Fig. 2).

Our study has shown a clearly lower range of micromotion for the novel implant. Potential factors to explain the higher micromotion of LCS are parallel anterior and posterior bone cuts in the LCS versus the tapered bone cuts of the Attune. In addition, LCS has a less surface area in contact with bone due to the presence of a rim at the borders of the implant, which may have resulted in lower pre-stresses at the bone-implant interface.

Taking to account, the promising clinical outcome of LCS and also the lower range of micromotion of Attune, we suggest that the Attune has a potential to be at least as successful as the LCS system from a bone fixation point of view. However, further clinical evaluation of the Attune is necessary to assess its performance on the longer term.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_10 | Pages 78 - 78
1 May 2016
Tomaszewski P Eijkenboom J Berahmani S Janssen D Verdonschot N
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INTRODUCTION

Total hip arthroplasty (THA) is a very successful orthopaedic treatment with 15 years implant survival reaching 95%, but decreasing age and increasing life expectancy of THA patients ask for much longer lasting solutions. Shorter and more flexible cementless stems are of high interest as these allow to maintain maximum bone stock and reduce adverse long-term bone remodeling.1 However, decreasing stem length and reducing implant stiffness might compromise the initial stability by excessively increasing interfacial stresses. In general, a good balance between implant stability and reduced stress shielding must be provided to obtain durable THA reconstruction.2

This finite element (FE) study aimed to evaluate primary stability and bone remodeling of a new design of short hip implant with solid and U-shaped cross-section.

MATERIALS AND METHODS

The long tapered Quadra-H stem and the short SMS implants (Medacta International, Castel San Pietro, Switzerland) were compared in this study (Figure 1). A FE model of a femur was based on calibrated CT data of an 81 year-old male (osteopenic bone quality). Both titanium alloy implants were assigned an elastic modulus of 105 GPa and the Poisson's ratios were set to 0.3. Initial stability simulations included the hip joint force and all muscle loads during a full cycle of normal walking as calculated in AnyBody software (Anybody Technology AS, Denmark), whereas the remodeling simulation used the peak loads from normal walking and stair climbing activities. Initial stability results are presented as micromotions on the implant surface with a threshold of 40 µm.3 Bone remodeling outcomes are represented in a form of simulated Dual X-ray Absorptiometry (DEXA) scans and the quantitative bone mineral density (BMD) changes in 7 periprosthetic zones.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_8 | Pages 26 - 26
1 May 2016
Hanzlik J Day J Kurtz S Verdonschot N Janssen D
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Introduction

Initial large-scale clinical studies of porous tantalum implants have been generally promising with well-fixed implants and few cases of loosening [1–3]. An initial retrieval study suggests increased bone ingrowth in a modular tibial tray design compared to the monoblock design [4]. Since micromotion at the bone-implant interface is known to influence bone ingrowth [5], the goal of this study was to determine the effect of implant design, bone quality and activity type on micromotion at the bone-implant interface, through FE modeling.

Patients & Methods

Our case-specific FE model of bone was created from CT data (68 year-old female, right tibia, Fig-1). Isotropic properties of cortical and trabecular bone were derived from the calibrated CT data. Modular and monoblock porous tantalum tibial implants were virtually placed in the tibia following surgical guidelines. All models parts were 3D meshed with 4-noded tetrahedral elements (MSC.MARC-Mentat 2013, MSC Software Corporation, USA). Frictional contact was applied to the bone-tantalum interface (µ=0.88) and UHWMPE-Femoral condyle interface (µ=0.05) with all other interfaces bonded. Loading was applied to simulate walking, standing up and descending stairs. For each activity, a full load cycle [6] was applied to the femoral condyles in incremental steps. The direction and magnitude of micromotions were calculated by tracking the motions of nodes of the bone, projected onto the tibial tray. Micromotions were calculated parallel to the implant surface (shear), and perpendicularly (tensile). We report the maximum (resultant) micromotion that occurred during a cycle of each activity. The bone properties were varied to represent a range in BMD (−30%BMD, Norm, +30%BMD). We compared design type, bone quality and activity type considering micromotion below 40 µm to be favorable for bone ingrowth [5].


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 44 - 44
1 May 2016
Bitter T Janssen D Schreurs B Marriott T Khan I Verdonschot N
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Introduction

Fretting corrosion at the taper interface has been implicated as a possible cause of implant failure. Using in-vitro testing, fretting wear observed at tapers of retrieved implants may be reproduced (Marriott, EORS-2014). In order to reduce time and cost associated with experimental testing, a validated finite element method (FE) can be employed to study the mechanics at the taper. In this study we compared experimental and representative FE simulations of an accelerated fretting test set-up. Comparison was made by between the FE wear score and volumetric material loss from the testing.

Methods

Experimental test set-up: An accelerated wear test was developed that consistently reproduced fretting wear features observed in retrievals. Biomet stems with smooth 4° Type-1 tapers were combined with Ti6Al4V Magnum +9 mm adaptors using a 2 or 15 kN assembly force. The head was replaced with a custom head fixture to increase the offset and apply a torque at the taper interface. The stems were potted according to ISO 7206-6:2013. The set-up was submerged in a test medium containing PBS and 90gl-1 NaCl. The solution was pH adjusted to 3 using HCl and maintained at 37°C throughout the tests. For each assembly case, n=3 tests were cyclically loaded between 0.4–4 kN for 10 Million cycles. Volumetric wear measurements were performed using a Talyrond-365 roundness measurement machine. The FE model was created to replicate the experimental set up. Geometries and experimental material data were obtained from the manufacturer (Biomet). The same assembly forces of 2 and 15 kN were applied, and the same head fixture was used for similar offset and loading conditions. The 4 kN load was applied at the same angles in accordance with ISO 7206-6:2013. Micromotions and contact pressures were calculated, and based on these a wear score was determined by summation over all contact points.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 106 - 106
1 May 2016
de Ruiter L Janssen D Briscoe A Verdonschot N
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Introduction

A previous computational study on an all-polymer PEEK-on-UHMWPE total knee replacement implant showed improved periprosthetic bone loading, compared to a conventional implant [1]. That study used a simulated gait cycle to determine distal loading, but a patella was not included. Substantial distal decrease of bone remodeling stimulus was found, in accordance with previous reports [2], but it was not consistent with other clinical and post-mortem DEXA results, which found the largest loss of bone stock in the anterior region [3,4]. As patellofemoral forces are relatively low during gait compared to squatting, we simulated a deep squat, expecting that a high-demand activity would provide similar indications of bone loss as literature [3,4]. Consequently, we applied both high tibiofemoral and patellofemoral loads, to provide more insight in the potential benefits of a new PEEK-Optima® femoral component on periprosthetic bone stock.

Methods

We adopted a deep squat finite element model from Zelle et al. and included quasi-static deep flexion and load sharing at the posterior condyles [6]. A new implant design was inserted, with three variations in material properties: intact, CoCr and PEEK. The stiffness of the femoral elements was mapped from CT and applied to either the cut femur only (CoCr and PEEK) or the entire femoral construct (intact). The strain energy density (SED) was evaluated in the periprosthetic region as a measure for bone remodeling stimulus. To examine the effects of the entire exercise, SED values were integrated over all increments.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_10 | Pages 99 - 99
1 May 2016
van de Groes S Kreemers-Van De Hei K Koeter S Verdonschot N
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Introduction

Special high-flexion prosthetic designs show a small increase in postoperative flexion compared to standard designs and some papers show increased anterior knee pain with these prosthesis. However, no randomised controlled trails have been published which investigate difference in postoperative complaints of anterior knee pain. To assess difference in passive and active postoperative flexion and anterior knee pain we performed a randomized clinical trial including the two extremes of knee arthroplasty designs, being a high flex posterior stabilized rotating platform prosthesis versus a traditional cruciate retaining fixed bearing prosthesis. We hypothesised that the HF-PS design would allow more flexion, due to increased femoral rollback with less anterior knee pain than the CR design. We specifically assessed the following hypotheses:

Patients have increased flexion after HF-PS TKA compared to CR TKA, both passive and active.

Patients show an increased femoral rollback in the HF-PS TKA as compared to the CR TKA.

Patients receiving a HF-PS TKA design report reduced anterior knee pain relative to those receiving the CR TKA.

Methods

In total 47 patients were randomly allocated to a standard cruciate retaining fixed bearing design (CR) in 23 patients and to a high-flexion posterior stabilized mobile bearing design (HF-PS) in 24 patients. Preoperative and one year postoperative we investigated active and passive maximal flexion. Furthermore, we used the VAS pain score at rest and during exercise and the Feller score to investigate anterior knee pain. A lateral roentgen photograph was used to measure femoral rollback during maximal flexion.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_1 | Pages 43 - 43
1 Jan 2016
Berahmani S Janssen D Wolfson D De Waal Malefijt M Verdonschot N
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A durable biological fixation between implant and bone depends largely on the micro-motions [Pilliar et al., 1986]. Finite element analysis (FEA) is a numerical tool to calculate micro-motions during physiological loading. However, micromotions can be simulated and calculated in various ways. Generally, only a single peak force of an activity is applied, but it is also possible to apply discretized loads occurring during a continuous activity, offering the opportunity to analyze incremental micro-motions as well. Moreover, micro-motions are affected by the initial press-fit. We therefore aimed to evaluate the effect of different loading conditions and calculation methods on the micro-motions of an uncemented femoral knee component, while varying the interference-fit.

We created an FE model of a distal femur based on calibrated CT-scans. A Sigma® Cruciate-Retaining Porocoat® (DePuy Synthes, Leeds, UK) was placed following the surgical instructions. A range of interference-fits (0–100 µm) was applied, while other contact parameters were kept unchanged. Micro-motions were calculated by tracking the projection of implant nodes onto the bone surface. We defined three different micro-motions measures: micro-motions between consecutive increments of a full loading cycle (incremental), micro-motions for each increment relative to the initial position (reference), and the largest distance between projected displacements, occurring during a discretized full cycle (resulting) (Fig. 1A). Four consecutive cycles of normal gait and squat movements were applied, in different configurations. In the first configuration, incremental tibiofemoral and patellofemoral contact forces were applied, which were derived from Orthoload database using inverse dynamics [Fitzpatrick et al., 2012]. Secondly, we applied the same loads without the patellofemoral force, which is often used in experimental set-ups. Finally, only the peak tibiofemoral force was applied, as a single loading instance. We calculated the average of micro-motions of all nodes per increment to compare different calculation techniques. The percentage of area with resulting micro-motions less than 5 µm was also calculated.

The percentage of surface area was increased non-linearly when the interference fit changed from 0 to 100 µm particularly for squat movement. Tracking nodes over multiple cycles showed implant migration with interference-fits lower than 30µm (Fig. 1A). Loading configurations without the patellofemoral force, and with only the peak tibiofemoral force slightly overestimated and underestimated the resulting micro-motions of squat movement, respectively; although, the effect was less obvious for the gait simulation when no patella force was applied. Both incremental and reference micro-motions underestimated the resulting micro-motions (Fig. 1B). Interestingly, the reference micro-motions followed the pattern of the tibiofemoral contact force (Fig. 1B).

The calculation technique has a substantial effect on the micro-motions, which means there is a room for interpretation of micro-motions analyses. This furthermore stresses the importance of validation of the predicted micro-motions against experimental set-ups. In addition, the minor effect of loading configurations indicates that a simplified loading condition using only the peak tibiofemoral force is suitable for experimental studies. From a clinical perspective, the migration pattern of femoral components implanted with a low interference fit stresses the role of an adequate surgical technique, to obtain a good initial stability.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_1 | Pages 44 - 44
1 Jan 2016
Berahmani S Janssen D Wolfson D De Waal Malefijt M Verdonschot N
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Femoral knee implants have promising outcomes, although some high-flex designs have shown rather high loosening rates (Han et al., 2007). In uncemented implants, it is vital to limit micromotions at the implant-bone interface, to facilitate secondary fixation through bone ingrowth (kienapfel et al., 1999). Hence, it is essential to investigate how micromotions of different uncemented implants are affected by various loading conditions when a range of bone qualities as a patient-related factor is applied.

Using finite element (FE) analysis, we simulated implant-bone interface micromotions during four consecutive cycles of normal gait and squat movements. An FE model of a distal femur was generated based on calibrated CT-scans, after which Sigma® and LCS® Cruciate-Retaining Porocoat® components (DePuy Synthes, Leeds, UK) were implanted. Using a frictional contact algorithm (µ=0.95), an initial press-fit fixation was simulated, which was previously validated against experimental data. The micromotions were calculated by tracking the projection of implant nodes on the bone surface excluding overhang area. The applied loading patterns were based on discretized simulations, providing incremental loads for each activity based on implant-specific kinematics, which was derived from Orthoload database using inverse dynamics (Fitzpatrick et al., 2012). This provided the opportunity to calculate incremental micromotions, but also the resulting micromotions for each single cycle, for both activities. In addition, the percentage of implant surface area with resulting micromotions less than a defined threshold was calculated.

Regardless of the type of loading, in all simulations, the predicted micromotions were highest in the first cycle, suggesting settling of the implant during initial cycle. The Sigma®implant displayed a 30% larger area with micromotions below the threshold of 5 microns, for both loading conditions (Fig. 1A). The highest micromotions occurred at the anterior flange, regardless of type of activity or design. Squatting had a more detrimental effect on the primary stability, with smaller areas of low micromotions as compared to the gait load (Fig. 1B). Bone stiffness had a minor effect, which was more apparent for squatting (Fig. 1B).

We found acceptable low ranges of micromotions in both implant designs, although demanding activities such as squatting generated higher motions. In addition, LCS® experienced higher micromotions, probably caused by the smaller contact area at bone-implant interface compared with Sigma®. Nevertheless, the predicted micromotions were all below the clinically relevant threshold for bone ingrowth (<40 microns) (kienapfel et al., 1999). Furthermore, our simulated settling behavior stresses the necessity for simulating multiple loading cycles, rather than just a single cycle. The effect of bone stiffness was evident, but only to a limited extent. The main current limitation of our study is the utilization of an elastic material model for the bone which is probably the reason to predict a low range of micromotions. We are planning to make the material model more realistic, by including plasticity and viscoelastic bone behavior.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_3 | Pages 140 - 140
1 Jan 2016
de Ruiter L Janssen D Briscoe A Verdonschot N
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Introduction

Conventional implant designs in total knee arthroplasty (TKA) are based on metal on UHMWPE bearing couples. Although this procedure is quite successful, early loosening is still a matter of concern. One of the causes for early failure is stress shielding, leading to loss of bone stock, periprosthetic bone fractures and eventually aseptic loosening of the component. The introduction of a polyetheretherketone (PEEK) on UHMWPE bearing couple could address this problem. With mechanical properties more similar to distal (cortical) bone it could allow stresses to be distributed more naturally in the distal femur. A potential adverse effect, however, is that the femoral component and the underlying cement mantle may be at risk of fracturing. Therefore, we analyzed the effect of a PEEK-Optima® femoral component on stress shielding and the integrity of the component and cement mantle, compared to a conventional Cobalt-Chromium (CoCr) alloy implant.

Methods

We created a Finite Element (FE) model of a reconstructed knee in gait, based on the ISO-14243-1 standard. The model consisted of an existing cemented cruciate retaining TKA design implanted on a distal femur, and a tibial load applicator, which together with the bone cement layer and the tibial implant is referred to as the tibial construct. The knee flexion angle was controlled by the femoral construct, consisting of the femoral implant, the bone cement and the distal femur. The tibial construct was loaded with an axial force, anterior-posterior (AP) force and a rotational torque, representing the ground reaction force, soft tissue constraints and internal/external rotation of the tibia, respectively. The integrity of the femoral component and cement mantle were expressed as a percentage of their yield stress. Stress shielding in the periprosthetic femur was evaluated by the strain energy (density) in the bone and compared to a model replicating an intact knee joint.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_1 | Pages 48 - 48
1 Jan 2016
Bitter T Janssen D Schreurs BW Marriott T Khan I Verdonschot N
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Introduction

Recent reports implicate fretting corrosion at the head-stem taper junction as a potential cause of failure of some large diameter metal-on-metal (MOM) devices. Fretting observed at modular junctions is thought to be a type of ‘mechanically assisted’ corrosion phenomenon, initiated by mechanical factors that lead to an increase in contact stresses and micromotions at the taper interface. These may include: intra-operative taper assembly, taper contamination by debris or body fluids, patient weight and ‘toggling’ of the head or increased frictional torque in a poorly functioning bearing.

We adopted a finite element approach to model the head-taper junction, to analyze the contact mechanics at the taper interface. We investigated the effect of assembly force and angle on contact pressures and micromotions, during loads commonly used to test hip implants.

Materials and methods

Models of the Biomet Type-1 taper, a 60 mm head and a taper adaptor were created. These models were meshed with a mesh size based on a mesh density convergence study. Internal mesh coarsening was applied to reduce computational cost.

Elastic-plastic material properties based on tensile tests were assigned to all titanium components. The contact conditions used in the FE analyses were validated against push-on and pull-off experiments, resulting in a coefficient of friction of 0.5.

To analyze micromotions at the taper-adaptor connection, the models were loaded with 2300N (ISO 7206-4) and 5340N (ISO 7206-6), after being assembled with 2-4-15 kN, axially and under a 30º angle. This ISO standard is commonly used to determine endurance properties of stemmed femoral components.

Micromotions and contact pressures were analyzed by scoring them to an average micromotion and average contact pressure for the surface area in contact.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_4 | Pages 97 - 97
1 Jan 2016
Verdonschot N Weerdesteyn V Vigneron L Damsgaard M Sitnik R Feikas T Carbone V Koopman B
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INTRODUCTION

The burden of Musculoskeletal (M-S) diseases and prosthetic revision operations is huge and increasing rapidly with the aging population. For patients that require a major surgical intervention, procedures are unsafe, uncertain in outcome and have a high complication rate. The goal of this project is to create an ICT-based patient-specific surgical navigation system that helps the surgeon safely reaching the optimal functional result for the patient and is a user friendly training facility for the surgeons. The purpose of this paper is to demonstrate the advancements in personalized musculoskeletal modeling for patients who require severe reconstructive surgery of the lower extremity.

METHODS

TLEMsafe is a European Project dedicated to generating semi-automated 3-D image-analyzing tools to simulate the musculoskeletal (M-S) system. The patient-specific parameters are fed into models with which the patient specific functional outcome can be predicted. Hence, we can analyze the functional effect e.g. due to placement of prosthetic components in a patient. Surgeons can virtually operate on the patient-specific model after which the model predicts the functional effects. Once the optimal plan is selected, this is fed into a computer navigation system (see figure 1).


The Bone & Joint Journal
Vol. 97-B, Issue 10 | Pages 1338 - 1344
1 Oct 2015
te Stroet MAJ Keurentjes JC Rijnen WHC Gardeniers JWM Verdonschot N Slooff TJJH Schreurs BW

We present the results of 62 consecutive acetabular revisions using impaction bone grafting and a cemented polyethylene acetabular component in 58 patients (13 men and 45 women) after a mean follow-up of 27 years (25 to 30). All patients were prospectively followed. The mean age at revision was 59.2 years (23 to 82).

We performed Kaplan–Meier (KM) analysis and also a Competing Risk (CR) analysis because with long-term follow-up, the presence of a competing event (i.e. death) prevents the occurrence of the endpoint of re-revision.

A total of 48 patients (52 hips) had died or had been re-revised at final review in March 2011. None of the deaths were related to the surgery. The mean Harris hip score of the ten surviving hips in ten patients was 76 points (45 to 99).

The KM survivorship at 25 years for the endpoint ‘re-revision for any reason’ was 58.0% (95% confidence interval (CI) 38 to 73) and for ‘re-revision for aseptic loosening’ 72.1% (95% CI 51 to 85). With the CR analysis we calculated the KM analysis overestimates the failure rate with respectively 74% and 93% for these endpoints. The current study shows that acetabular impaction bone grafting revisions provide good clinical results at over 25 years.

Cite this article: Bone Joint J 2015;97-B:1338–44.


The Bone & Joint Journal
Vol. 97-B, Issue 5 | Pages 681 - 688
1 May 2015
Wagener ML de Vos MJ Hannink G van der Pluijm M Verdonschot N Eygendaal D

Unlinked, linked and convertible total elbow arthroplasties (TEAs) are currently available. This study is the first to report the clinical results of the convertible Latitude TEA. This was a retrospective study of a consecutive cohort of 63 patients (69 primary TEAs) with a mean age of 60 years (23 to 87). Between 2006 and 2008 a total of 19 men and 50 women underwent surgery. The mean follow-up was 43 months (8 to 84). The range of movement, function and pain all improved six months post-operatively and either continued to improve slightly or reached a plateau thereafter. The complication rate is similar to that reported for other TEA systems. No loosening was seen. Remarkable is the disengagement of the radial head component in 13 TEAs (31%) with a radial head component implanted.

Implantation of both the linked and the unlinked versions of the Latitude TEA results in improvement of function and decreased pain, and shows high patient satisfaction at mid-term follow-up.

Cite this article: Bone Joint J 2015; 97-B:681–8.


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 133 - 133
1 Jul 2014
O'Kane C Vrancken A O'Rourke D Janssen D Ploegmakers M Buma P Fitzpatrick D Verdonschot N
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Summary

Our statistical shape analysis showed that size is the primary geometrical variation factor in the medial meniscus. Shape variations are primarily focused in the posterior horn, suggesting that these variations could influence cartilage contact pressures.

Introduction

Variations in meniscal geometry are known to influence stresses and strains inside the meniscus and the articulating cartilage surfaces. This geometry-dependent functioning emphasizes that understanding the natural variation in meniscus geometry is essential for a correct selection of allograft menisci and even more crucial for the definition of different sizes for synthetic meniscal implants. Moreover, the design of such implants requires a description of 3D meniscus geometry. Therefore, the aim of this study was to quantify 3D meniscus geometry and to determine whether variation in medial meniscus geometry is size or shape driven.


The Bone & Joint Journal
Vol. 96-B, Issue 2 | Pages 229 - 236
1 Feb 2014
deVos MJ Verdonschot N Luites JWH Anderson PG Eygendaal D

We determined the short-term clinical outcome and migration within the bone of the humeral cementless component of the Instrumented Bone Preserving (IBP) total elbow replacement in a series of 16 patients. There were four men and 12 women with a mean age at operation of 63 years (40 to 81). Migration was calculated using radiostereometric analysis. There were no intra-operative complications and no revisions. At two-year follow-up, all patients showed a significant reduction in pain and functional improvement of the elbow (both p < 0.001). Although ten components (63%) showed movement or micromovement during the first six weeks, 14 (88%) were stable at one year post-operatively. Translation was primarily found in the proximal direction (median 0.3 mm (interquartile range (IQR) -0.09 to 0.8); the major rotational movement was an anterior tilt (median 0.7° (IQR 0.4° to 1.6°)). One malaligned component continued to migrate during the second year, and one component could not be followed beyond three months because migration had caused the markers to break off the prosthesis.

This study shows promising early results for the cementless humeral component of the IBP total elbow replacement. All patients had a good clinical outcome, and most components stabilised within six months of the operation.

Cite this article: Bone Joint J 2014;96-B:229–36.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 238 - 238
1 Dec 2013
Berahmani S Janssen D Wolfson D De Waal Malefijt M Verdonschot N
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Pegs are often used in cementless total knee replacement (TKR) to improve fixation strength. Studies have demonstrated that interference fit, surface properties, bone mineral density (BMD) and viscoelasticity affect the performance of press-fit designs. These parameters also affect the insertion force and the bone damage occurring during insertion. We aimed to quantify the effect of the aforementioned parameters on the short-term fixation strength of cementless pegs.

6 mm holes were drilled in twenty-four human femora. BMD was measured using calibrated CT-scans, and randomly assigned to samples. Pegs were produced to investigate the effect of interference fit (diameters 6.5 and 7.6 mm), surface treatment (smooth and rough- porous-coating [friction coefficient: 1.4]) and bone relaxation (relaxation time 0 and 30 min) and interactions were studied using a DOE method. Two additional rough surfaced peg designs (diameters 6.2 and 7.3 mm) were included to scrutinize interference. Further, a peg based on the LCS Porocoat® (DePuy Synthes Joint Reconstruction, Leeds, UK) was added as a clinical baseline. In total seven designs were used (n = 10 for all groups). Pegs were inserted and extracted using an MTS machine (Figure 1), while recording force and displacement. Bone damage was defined as the difference between the cross-sectional hole area prior to and after the test.

BMD and interference fit were significant factors for insertion force. BMD had a significant positive correlation with pull-out force and subsequent analyses were therefore normalised for BMD.

Pull-out force increased significantly with interference for both surface coatings at time 0 (p < 0.05). However, after 30 minutes the effect remained significant for rough pegs only (p < 0.05-Figure 2A).

Pull-out force reduced significantly with roughness for both peg diameters at time 0 (p < 0.001). However, after 30 minutes the effect remained significant for small pegs only (p < 0.05-Figure 2A).

The time dependant interaction was only significant for smooth pegs in both diameters (p < 0.05-Figure 2A).

Additionally, the pull-out force increased with diameter in a non-linear manner for the rough pegs (Figure 2B). The two surface treatments were not significantly different to the clinical comparator. Interference fit was the only significant factor for bone damage.

BMD was significant for insertion and pull-out forces, reinforcing the need to account for this factor in biomechanical studies and clinical practice. This study also highlights the importance of time in studying bone interactions, with surface treatment and interference showing different interaction effects with relaxation time. Although smooth pegs initially have a higher pull-out force, this effect reduces over time whereas the pullout force for rough pegs is maintained. Smooth pegs also show time sensitivity in relation to interference and the benefit of increased interference reduces over time, whereas it is maintained in rough pegs. This may be explained by different damage (compressive and abrasive) mechanisms associated with different surface treatments.

In conclusion, BMD and interference fit are significant factors for initial fixation. Bone relaxation plays an important role as it reduces the initial differences between groups. Therefore, these findings should be strongly considered in the design development of cementless TKR.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 15 - 15
1 Dec 2013
Berahmani S Janssen D Wolfson D De Waal Malefijt M Verdonschot N
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The effect of an advanced porous surface morphology on the mechanical performance of an uncemented femoral knee prosthesis was investigated. Eighteen implants were inserted and then pushed-off from nine paired femurs (Left legs: advanced surface coating; right legs: Porocoat® surface coating as baseline). Bone mineral density (BMD) and anteroposterior dimension were measured, which both were not significantly different between groups. The insertion force was not significantly different, but push-off force was significantly higher in the advanced surface coating group (P = 0.007). BMD had direct relationship with the insertion force and push-off force (p < 0.001). The effect of surface morphology on implant alignment was very small. We suggest that the surface properties create a higher frictional resistance thereby providing a better inherent stability of implants featuring the advanced surface coating.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 241 - 241
1 Dec 2013
Bitter T Janssen D Schreurs BW Khan I Verdonschot N
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Introduction

Recent reports have implicated fretting corrosion at the head-stem taper junction as a potential cause of failure of some large diameter metal-on-metal (MOM) devices. While it has been suggested that larger MOM heads, may induce greater frictional torques at the taper connection, the exact mechanisms underlying fretting corrosion remain poorly understood.

It is likely that the onset of the corrosion process is caused by mechanical factors, such as contact stresses and micromotions occurring at the interface. These stresses and micromotions depend on the fixation of the head onto the stem and may be affected by blood, fat, bone debris or other contaminations. The fixation of the head is achieved intraoperatively through impaction.

To further study this phenomenon, we adopted a finite element approach in which we modeled the head-taper junction fixation mechanics. In this model, we analyzed the effect of impaction force on the micromotions occurring at the head-stem interface.

Materials and methods

We created a model of a BIOMET Type-1 taper and an adapter that is typically used for larger heads.

Titanium alloy material properties were assigned to both components, and frictional contact (μ = 0.5) was simulated between the adapter and the taper.

To ensure that the model accurately represented the contact mechanics, we first simulated experiments in which the head was assembled on the taper in a load-controlled manner, at different load (4 and 15 kN), after which it was disassembled axially. The disassembly loads predicted by the FEA simulations were then compared to the experimental values.

After ensuring a correct prediction of the disassembly loads, we used various impaction loads (2, 4, and 15 kN) to assemble the taper, after which a 2.3 kN load (ISO 7206-4) was applied to the adapter/taper assembly. This loading regime is commonly used to determine endurance properties of stemmed femoral components. Under these loading conditions, we then analyzed the contact stresses and micromotions, and the effect of impaction load on these quantities.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 239 - 239
1 Dec 2013
Berahmani S Janssen D Wolfson D De Waal Malefijt M Verdonschot N
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To achieve desirable outcomes in cementless total knee replacement (TKR), sufficient primary stability is essential. The primary stability inhibits excessive motions at the bone-implant interface, hence providing the necessary condition for osseointegration [1]. Primary stability for cementless TKR is provided by press-fit forces between the bone and implant. The press-fit forces depend on several factors including interference fit, friction between bone and implant surface, and the bone material properties. It is expected that bone mineral density (BMD) will affect the stability of cementless TKR [2]. However, the effect of BMD on the primary stability of cementless femoral knee component has not been investigated in vitro.

Phantom calibrated CT-scans of 9 distal femora were obtained after the surgical cuts were made by an experienced surgeon. Since the press-fit forces of the femoral component mainly occur in the Anteroposterior (AP) direction, the BMD was measured in the anterior and posterior faces for a depth of 5 mm; this depth was based on stress distributions from a Finite Element Analysis of the same implant design. In addition, four strain gauges were connected to different locations on the implant's outer surface and implant strain measured throughout as an indication of underlying bone strain. A cementless Sigma CR femoral component (DePuy Synthes Joint Reconstruction, Leeds, UK) was then implanted using an MTS machine. In order to simulate a ‘normal’ bone condition, the implanted bone was preconditioned for one hour at a cyclic load of 250–1500 N, and a rate of 1 Hz. Finally, the implants were pushed-off from the bone in a high-flex position. Forces and displacements were recorded both during insertion and push-off tests.

Strong correlations were found for insertion and push-off forces with BMD, R2 = 0.88 and R2 = 0.88, respectively (p < 0.001), so although implantation may be harder in patients with higher BMD, initial stability is also improved. A correlation was also found between final strain and push-off forces (R2 = 0.89, p < 0.01) and BMD also showed a strong reverse correlation with total bone relaxation (R2 = 0.76, p = 0.023). These results indicate that higher BMD induces higher bone strain, which can lead to improved fixation strength.

There is no consensus on the best fixation method for the TKR but some surgeons prefer a cementless design for young and active patients. The results of our study showed that the primary stability of a cementless femoral knee component is directly correlated with the bone mineral density. Therefore, patient selection based on bone quality may increase the likelihood of good osseointegration and adequate long-term fixation for cementless femoral knee components.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 513 - 513
1 Dec 2013
Ruiter L Janssen D Briscoe A Verdonschot N
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Introduction

Current clinical practice in total knee arthroplasty (TKA) is largely based on metal on polyethylene bearing couples. A potential adverse effect of the stiff metal femoral component is stress shielding, leading to loss of bone stock, periprosthetic bone fractures and eventually aseptic loosening of the component. The use of a polymer femoral component may address this problem. However, a more flexible material may also have consequences for the fixation of the femoral component. Concerns are raised about its expected potential to introduce local stress peaks on the interface.

The objective of this study was to analyze the effect of using a polyether-etherketone (PEEK-Optima®) femoral component on the cement-implant interface. We analyzed the interface stress distribution occurring during normal gait, and compared this to results of a standard CoCr component.

Materials and methods

An FEA model was created, consisting of a femoral component cemented onto a femur, and a polyethylene tibial component. A standard loading regime was applied mimicking an adapted gait cycle, according to ISO14243-1. The implant-cement interface was modelled as a zero-thickness layer connecting the implant to the cement layer. Femoral flexion/extension was prescribed for the femur in a displacement controlled manner, while the joint loads were applied to pivoting nodes attached to the tibial construct, consistent with the ISO standard. Implant-cement interface properties were adopted from a previous study on CoCr interface debonding[1].


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 358 - 358
1 Mar 2013
Verdonschot N Van Der Ploeg B Tarala M Homminga J Janssen D
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Introduction

Many finite element (FE) studies have been performed in the past to assess the biomechanical performance of TKA and THA components. The boundary conditions have often been simplified to a few peak loads. With the availability of personalized musculoskeletal (MS) models we becomes possible to estimate dynamic muscle and prosthetic forces in a patient specific manner. By combining this knowledge with FE models, truly patient specific failure analyses can be performed.

In this study we applied this combined technique to the femoral part of a cementless THR and calculated the cyclic micro-motions of the stem relative to the bone in order to assess the potential for bone ingrowth.

Methods

An FE model of a complete femur with a CLS Spotorno stem inserted was generated. An ideal fit between the implant and the bone was modeled proximally, whereas distally an interface gap of 100μm was created to simulate a more realistic interface condition obtained during surgery. Furthermore, a gait analysis was performed on a young subject and fed into the Anybody™ MS modeling system. The anatomical data set (muscle attachment points) used by the Anybody™ system was morphed to the shape of the femoral reconstruction. In this way a set of muscle attachment points was obtained which was consistent with the FE model. The predicted muscle and hip contact forces by the Anybody™ modeling system were dynamic and divided into 37 increments including two stance phases and a swing phase of the right leg.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 357 - 357
1 Mar 2013
van de Groes S De Waal Malefijt M Verdonschot N
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Introduction

A few follow-up studies of high flexion total knee arthoplasties report disturbingly high incidences of femoral loosening. Finite element analysis showed a high risk for early loosening at the cement-implant interface at the anterior flange. However, femoral implant fixation is depending on two interfaces: cement-implant interface and the cement-bone interface. Due to the geometry of the distal femur, a part of the cement-bone interface consists of cement-cortical bone interface. The strength of the cement-bone interface is lower than the strength of the cement-implant interface.

The research questions addressed in this study were: 1) which interface is more prone to loosening and 2) what is the effect of different surgical preparation techniques on the risk for early loosening.

Materials & methods

To achieve data for the cement-(cortical)bone interface strength and the effects of different preparation techniques on interfacial strength, human cadaver interface stress tests were performed for different preparation techniques of the bony surface and the results were implemented in a finite element (FE) model as described before. The FE model consisted of a proximal tibia and fibula, TKA components, a quadriceps and patella tendon and a non-resurfaced patella. For use in this study, the distal femur was integrated in the FE model including cohesive interface elements and a 1 mm bone cement layer. In the model, the cement-bone interface was divided into two areas, representing cortical and cancellous bone. The posterior-stabilised PFC Sigma RP-F (DePuy, J&J, USA) was incorporated in the FE knee model following the surgical procedure provided by the manufacturer. A full weight-bearing squatting cycle was simulated (ROM = 50°-155°). The interface failure index was calculated.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 25 - 25
1 Sep 2012
Biemond L Hannink G Verdonschot N Buma P
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INTRODUCTION

Electron beam melting is a promising technique to produce surface structures for cementless implants. Biomimetic apatite coatings can be used to enhance bone ingrowth. The goal of this study was to evaluate bone ingrowth of an E-beam produced structure with biomimetic coating and compare this to an uncoated structure and a conventionally made implant surface.

METHODS


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 199 - 199
1 Sep 2012
van de Groes S Ypma J Spierings P Verdonschot N
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In the present study we describe the clinical results of the Scientific Hip Prosthesis® (SHP). With the goal of smoothening cement-bone interface stress peaks, the SHP was developed using shape optimization algorithms together with finite element modelling techniques. The resulting shape and cement stresses are seen in Figure 1. The introduction of the SHP prosthesis was performed in a stepwise fashion including a RSA study performed by Nivbrant et al1. RSA studies for prosthetic types that are in long-term use are of great value in predicting the survivorship related to the migration rate and pattern for that specific type of prosthesis. If a stem in a patient shows a much higher migration rate than the typical one, the stem may be identified as at high-risk for early loosening. The study of Nivbrant et al1 revealed unexpectedly high migration values and it was stated that the SHP stem was not the preferred stem to use despite the good Harris Hip Score and Pain score at two years follow-up.

In the present study the clinical results of a single surgeon study consisting of 171 hips with a follow-up of 5–12 years were evaluated. The mean follow-up was 8.2 years (5.0–12.0). The survival rate was 98.8% at ten years follow-up for aseptic loosening of the stem. The mean Harris Hip Score at 10 year follow-up was 89.2 ± 7.5. This study therefore indicates that a new prosthetic design may function clinically rather well, despite the relatively high migration rates which have been reported.

In case of a RSA study with a new prosthesis it may not be so evident what the expected “typical” migration rate or pattern is. So in order to predict early loosening the typical migration rate has to be known. Perhaps typical migration rates can be established using standardized cadaver migration experiments or computer simulation models techniques. Since these standardized tools are currently not available, the prediction of clinical survival of new prosthetic components remains a challenging task and the interpretation of migration rates with new designs should be considered with much caution.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 211 - 211
1 Sep 2012
Waanders D Janssen D Mann K Verdonschot N
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In cemented total hip arthroplasty, the cement-bone interface can be considerably degraded in less than one year in-vivo service (Figure 1). This makes the interface much weaker relative to the direct post-operative situation. Retrieval studies show that patients do, to a certain extent, not suffer from the degraded cement-bone interface itself. It is, however, unknown whether the degraded cement-bone interface affects other failure mechanisms in the cemented hip reconstruction. A good understanding of the mechanics of the cement-bone interface is therefore essential. The aim of this study was to investigate the mechanics of the cement-bone interface in the direct post-operative and degraded situation by the utilization of finite element analysis (FEA) and laboratory experiments. It was subsequently analyzed how the mechanics of the cement-bone interface affect failure of the cement mantle in terms of crack formation.

In order to investigate the mechanical response of the cement-bone interface, laboratory prepared (direct post-operative state) and postmortem (degraded state) specimens were loaded in various directions in the laboratory and FEA environment. From all specimens, multiple interface morphology parameters were documented, which were related to the interfacial response and subsequently converted to a numerical cohesive model. As a validation, this cohesive model was implemented into two FEA models of transverse sections of cemented hip reconstructions with distinct mechanical characteristics (Figure 2). Finally, the differences in fatigue crack formation in a complete hip reconstruction were determined by varying the cement-bone interface compliance (Figure 3).

When loaded in multiple directions, the interface compliance could not be related to the cement interdigitation depth (r2=0.08). However, compliance did correlate to the gap thickness between the bone and cement (r2=0.81) and the amount of interfacial contact (r2=0.50). Surprisingly, for the same amount of contact, the interface was more compliant in degraded state than in the direct post-operative state. The mechanical response of the experimental and FEA cement-bone interface tests could, independent on the direct post-operative or degraded state, successfully be described by a cohesive model. The cohesive model was even more confirmed by the successful reproduction of the mechanics of the retrieved transverse sections. When the cohesive model was implemented in a complete reconstruction, we found that a compliant cement-bone interface resulted in considerably more fatigue cracks in the cement mantle than a very stiff interface.

This study showed that an increased compliancy of the cement-bone interface results in an increase of cement cracks in the cement mantle. It is therefore crucial to minimize the interfacial gaps and, as a result, increase the amount of contact between the bone and cement to generate a stiff cement-bone interface. It is, unfortunately, unknown how this well fixed interface can be maintained. We finally conclude that the derived cohesive model of the cement-bone interface can be used for multiple applications in orthopaedics, including pre-clinical of implants and patient specific studies of failed cemented reconstructions.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 192 - 192
1 Sep 2012
Tomaszewski P Verdonschot N Bulstra S Verkerke G
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For amputated patients, direct attachment of upper leg prosthesis to the skeletal system by a percutaneous implant is an alternative solution to the traditional socket fixation. Currently available implants, the OPRA system (Integrum AB, Göteborg, Sweden) and the ISP Endo/Exo prosthesis (ESKA Implants AG, Lübeck, Germany) [1-2] allow overcoming common soft tissue problems of conventional socket fixation and provide better control of the prosthetic limb [3], higher mobility and comfort [2, 4]. However, restraining issues such as soft-tissue infections, peri-prosthetic bone fractures [3, 5–8] and considerable bone loss around the stem [9], which might lead to implant's loosening, are present. Finally, a long a residual limb is required for implant fitting.

In order to overcome the limiting biomechanical issues of the current designs, a new concept of the direct intramedullary fixation was developed. The aim was to restore the natural load transfer in the femur and allow implantations in short femur remnants (Figure 1). We hypothesize that the new design will reduce the peri-prosthetic bone failure risk and adverse bone remodeling.

Generic CT-based finite element models of an intact femoral bone and amputated bones implanted with 3 analyzed implants were created for the study. Models were loaded with two loading cases from a normal walking obtained from the experimental measurements with the OPRA device [10-11]. Periprosthetic bone failure risk was evaluated by considering the von Mises stress criterion [12-14]. Subsequently the strain adaptive bone remodeling theory was used to predict long-term changes in bone mineral density (BMD) around the implants. The bone mineral content (BMC) change was measured around implants and the results were visualized in the form of DXA scans.

The OPRA and the ISP implants induced the high stress concentration in the proximal region decreasing in the distal direction to values below physiological levels as compared with the intact bone. The stresses around the new design were more uniformly distributed along the cortex and resembled better the intact case. Consequently, the bone failure risk was reduced as compared to the OPRA and the ISP implants. The adaptive bone remodeling simulations showed high bone resorption around distal parts of the OPRA and the ISP implants in the distal end of the femur (on average −75% ISP to −78% OPRA after 60 months). The bone remodeling simulation did not reveal any bone loss around the new design, but more bone densification was seen (Figure 2). In terms of total bone mineral content (BMC) the OPRA and the ISP implants induced only a short-term bone densification in contrast to the new design, which provoked a steady increase in the BMC over the whole analyzed period (Figure 3).

In conclusion, we have seen that the new design offers much better bone maintenance and lower failure probability than the current osseointegrated trans-femoral prostheses. This positive outcome should encourage further developments of the presented concept, which in our opinion has a potential to considerably improve safety of the rehabilitation with the direct fixation implants and allow treatment of patients with short stumps.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 74 - 74
1 Sep 2012
Innocenti B van Jonbergen H Labey L Verdonschot N
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INTRODUCTION

Patellofemoral joint (PFJ) replacement is a successful treatment option for isolated patellofemoral osteoarthritis. With this approach only the involved joint compartment is replaced and the femoro-tibial joint remains intact. Minimizing periprosthetic bone loss, which may occur due to the stress shielding effect of the femoral component, is important to insure long-term outcomes. The objective of this study was to investigate, using finite element analyses, the effects of patellofemoral replacement on the expected stress distribution of the distal femur eventually leading to changes in bone density.

METHODS

MRI images of a healthy knee were acquired, segmented and reconstructed into a 3D physiological model of the bony and cartilaginous geometries of distal femur and patella with patellar tendon and insertion of the quadriceps tendon. This model was modified to include PFJ replacements with either a Journey PFJ or a Richards II PFJ prosthesis, and a Genesis II TKA (Smith&Nephew, Memphis, TN). The prosthetic components were incorporated in the intact model based on the manufacturer's instructions or previously described surgical techniques (Figure 1).

Cortical bone was modeled with orthotropic properties, while homogeneous linear isotropic elasticity was assumed for trabecular bone, cartilage, cement and femoral components materials. The patellar tendon was given Neo-Hookean behavior. UHMWPE patellar buttons for all designs were assigned non-linear elasto-plastic material.

The simulated motion consisted of a 10 second loaded squat, starting from 0° until a flexion angle of 120° matching experimental kinematics tests performed in previous in-vitro analysis on physiological cadaveric legs [1-2]. The patella model was constrained fixing the distal part of the patellar ligament and applying a quadriceps force distributed on the quadriceps insertion on the proximal surface of the patella.

During the dynamic simulation the average Von Mises stress was calculated in two regions of interest (ROI) defined in the femoral bone: one anterior and one proximal. The location of the ROIs was defined to fit the same regions as used in a previous bone mineral density analysis following patellofemoral arthroplasty (height 1cm, length 1cm).


The Journal of Bone & Joint Surgery British Volume
Vol. 94-B, Issue 8 | Pages 1135 - 1142
1 Aug 2012
Derikx LC van Aken JB Janssen D Snyers A van der Linden YM Verdonschot N Tanck E

Previously, we showed that case-specific non-linear finite element (FE) models are better at predicting the load to failure of metastatic femora than experienced clinicians. In this study we improved our FE modelling and increased the number of femora and characteristics of the lesions. We retested the robustness of the FE predictions and assessed why clinicians have difficulty in estimating the load to failure of metastatic femora. A total of 20 femora with and without artificial metastases were mechanically loaded until failure. These experiments were simulated using case-specific FE models. Six clinicians ranked the femora on load to failure and reported their ranking strategies. The experimental load to failure for intact and metastatic femora was well predicted by the FE models (R2 = 0.90 and R2 = 0.93, respectively). Ranking metastatic femora on load to failure was well performed by the FE models (τ = 0.87), but not by the clinicians (0.11 < τ < 0.42). Both the FE models and the clinicians allowed for the characteristics of the lesions, but only the FE models incorporated the initial bone strength, which is essential for accurately predicting the risk of fracture. Accurate prediction of the risk of fracture should be made possible for clinicians by further developing FE models.