Despite higher rates of revision after total hip arthroplasty (THA) being reported for uncemented stems in patients aged > 75 years, they are frequently used in this age group. Increased mortality after cemented fixation is often used as a justification, but recent data do not confirm this association. The aim of this study was to investigate the influence of the design of the stem and the type of fixation on the rate of revision and immediate postoperative mortality, focusing on the age and sex of the patients. A total of 333,144 patients with primary osteoarthritis (OA) of the hip who underwent elective THA between November 2012 and September 2022, using uncemented acetabular components without reconstruction shells, from the German arthroplasty registry were included in the study. The revision rates three years postoperatively for four types of stem (uncemented, uncemented with collar, uncemented short, and cemented) were compared within four age groups: < 60 years (Young), between 61 and 70 years (Mid-I), between 71 and 80 years (Mid-II), and aged > 80 years (Old). A noninferiority analysis was performed on the most frequently used designs of stem.Aims
Methods
The early revision rate in elective Total Hip Arthroplasty (THA) three years after surgery in elderly patients over 80 years is significantly lower for cemented stems in the German Arthroplasty Register (EPRD): cemented 3,1% (3.0 – 3.2) vs. uncemented 4.2% (4.1 – 4.3; p < 0.001). However, the mortality rate in elderly patients is elevated for cemented fixation. This study presents a detailed analysis of the influence of stem type and fixation on revision and mortality rate in this patient cohort. Elective primary THA cases for primary Coxarthrosis using uncemented cups from the EPRD data base were analysed (n0= 37,183). Four stem type groups were compared: cementless, cementless with collar, cementless short, and cemented. Stems with at least 300 cases at risk three years after surgery were analysed individually. The reference stem was determined as the stem with the lowest revision rate and at least 1000 cases under surveillance 3 years after surgery (n3 = 28,637). The revision rate for cemented stems (2.5% [2.2–1.81] was lower than for uncemented (4.5% [4.2–4.9]; p<0.001) and uncemented short stems (4.2% [3.1–5.7]; p=0.002). The revision rate of uncemented collared stems (2.3% [1.5–3.6]) was similar to cemented stems (p=0.89) and lower than for uncemented stems (p=0.02). One year mortality showed no sig. differences between the groups (p>0.17): cemented 3.2% [2.9–3.6], uncemented 3.4% [3.1–3.7], uncemented short 3.5% [2.5–4.9], uncemented collar 2.0% [1.2–3.2]. “Cementless” and “cementless short” stems should not be used in patients over 80 years due to the higher revision risk. If cementing should be avoided, “cementless collared” stems seem to be a good alternative combined with a tendency for a lower one year mortality rate.
Registry studies on modified acetabular polyethylene (PE) liner designs are limited. We investigated the influence of standard and modified PE acetabular liner designs on the revision rate for mechanical complications in primary cementless total hip arthroplasty (THA). We analyzed 151,096 primary cementless THAs from the German Arthroplasty Registry (EPRD) between November 2012 and November 2020. Cumulative incidence of revision for mechanical complications for standard and four modified PE liners (lipped, offset, angulated/offset, and angulated) was determined using competing risk analysis at one and seven years. Confounders were investigated with a Cox proportional-hazards model.Aims
Methods
Special acetabular polyethylene (PE) liners are intended to increase the stability of the artificial hip joint, yet registry studies on them are limited. The pupose of this study was to investigate differences in revision rates for mechanical complications in primary cementless total hip arthroplasty (THA) with standard and special PE acetabular liners in patients with ostheoarthritis. Data from the German Arthroplasty Registry (EPRD) between 2012 until 2020 were analysed. Patients with diagnosed ostheoarthritis of the hip without relevant prior surgeries, who received a primary cementless THA with a ceramic/PE bearing articulation were included. Cumulative incidences of revision for mechanical complications for Standard and 4 special PE liners (Lipped, Increased Offset, Angulated, Angulated|Increased Offset) were determined using the Kaplan-Meier Estimator. Confounding factors were investigated with a Cox proportional-hazards model. In total 151.104 cases were included. 7-year unadjusted revision-free survival for mechanical complications compared to Standard liners (97.7%) was lower for Angulated (97.4%), Lipped (97.2%) and Angulated|Increased Offset liners (94.7%), but higher for Increased Offset liners (98.1%). Risk of revision for mechanical complications was not significantly different between Standard, Lipped and Angulated liners. Increased Offset liners (HR=0.68; 95% CI=0.5–0.92) reduced, while Angulated|Increased Offset liners (HR= 1.81; 95% CI=1.38–2.36) increased the risk. Higher age at admission and an Elixhauser comorbidity index greater zero increased the risk, whereas a larger liner share slightly reduced the risk. Only the use of Increased Offset liners reduced the risk of revision for mechanical complications compared to Standard liners — other special liners did not.
The influence of the surgical process on implant loosening and periprosthetic fractures (PPF) as major complications in uncemented total hip arthroplasty (THA) have rarely been studied due to the difficult quantification. Meanwhile registry analyses have clearly shown a decrease in complications with increasing experience. The goal of this study was to determine the extent of variability in THA stem implantation between highly experienced surgeons with respect to implant-size, -position, press-fit, contact area, primary stability and the effect of using a powered impaction tool. Primary hip stems were implanted in 16 cadaveric femur pairs by three experienced surgeons using manual and powered impaction. Quantitative CTs were taken before and after each process step and stem tilt, canal-fill-ratio, pressfit and contact area between bone and implant determined. 11 femur pairs were additionally tested for primary stability under cyclic loading conditions. Higher variations in press-fit and contact area between the surgeons for manual impactions compared to powered were observed. Stem tilt and implant sizing varied between surgeons but not between impaction methods. Larger stems exhibited less micromotion compared to smaller stems. Larger implants may increase PPF risk, while smaller implants reduce primary stability. The reduced variation for powered impactions indicates that appropriate measures may promote a more standardized process. The observed variations between the experienced surgeons may represent the acceptable range for this specific stem design. Variability in the implantation process warrants further investigations since certain deviations e.g. a stem tilt towards varus, might increase bone stresses and PPF risk.
Periprosthetic femoral fractures (PPF) are a serious complication of total hip arthroplasty (THA) and are becoming an increasingly common indication for revision arthroplasty with the ageing population. This study aimed to identify potential risk factors for PPF based on an analysis of registry data. Cases recorded with PPF as the primary indication for revision arthroplasty in the German Arthroplasty Registry (Endoprothesenregister Deutschland (EPRD)), as well as those classified as having a PPF according to the International Classification of Diseases (ICD) codes in patients’ insurance records were identified from the complete datasets of 249,639 registered primary hip arthroplasties in the EPRD and included in the analysis.Aims
Methods
Reaming of the acetabular cavity prior to cementless cup implantation aims to create a defined press-fit between implant and bone. The goal is to achieve full implant seating with the desired press-fit to reduce the risk of early cup loosening and the risk of excessive cup deformation. Current research concentrated on the spherical deviations of the reamed cavity compared to the reamer size, but the direct relationship between nominal press-fit, reamer geometry, cavity shape and bone-implant contact has not yet been investigated. The aim of this study was to determine the influence of the reaming process, the surface coating, and the implantation force on the achieved press-fit situation. Fresh-frozen porcine acetabulae (n = 20) were prepared and embedded. Hemispherical reamers were used and the last reaming step was performed using a vertical drilling machine to ensure a proper alignment of the cavity axis. A hand-guided 3D laser scanner was used (HandySCAN 700, Creaform) to determine the reamer geometry and the cavity shape. Press-fit cups with two different surface coatings (Ø44 mm, Porocoat/Gription, DePuy Synthes) were implanted using a drop tower. The Porocoat cup was implanted with impacts from lower drop heights (low implantation force) and press-fits of 1 mm and 2 mm. The Gription cup, exhibiting a rougher surface, was implanted with low and high implantation forces and a press-fit of 1 mm. Bone-implant contact was analysed by the registration of the cup and cavity surface models, scanned prior to implantation, to the scan of the implanted cup. The cup surface was divided in areas with and without contact to the surrounding cavity. Overhang indicates that there was no adjacent cavity surface surrounding the implanted cup. The transition between contact and a gap at the cup dome was defined as contact depth and used as indicator for the cup seating.INTRODUCTION
METHODS
Revision of total knee endoprostheses (TKA) is increasing in number and causes rising healthcare costs. For constrained prostheses, the use of intramedullar femoral stems is standard. However, there is a big variety of available stem types with regard to length, type of fixation (cemented vs. hybrid) and fixation area (diaphyseal vs. metaphyseal). The aim of this biomechanical study was to investigate the primary stability of revision TKA with different stem types and different femoral bone defects, to find out whether smaller or shorter stems may achieve sufficient stability while preserving bone for re-revision. 30 right human femora were collected, fresh frozen and divided in six groups, matching for age, gender, height, weight and bone density. In group 1–3 a bone defect of AORI type F2a (15mm medial) and in group 4–6 a defect of AORI type F3 (25mm on both sides) was created. In all six groups the same modular femoral surface component (Endo-Model-W, Waldemar Link) was used, combined with different stem types (100/ 160 mm cemented / uncemented / standard/ anatomical with / without cone). Additionally, one trial was set up, omitting the modular stem. The correct fit of the implants was confirmed by fluoroscopy. After embedding, specimens were mechanically loaded 10mm medially and parallel to the mechanical femoral axis with an axial force of 2700N and a torsional moment of 5.6Nm at a flexion angle of 15° with respect to the coupled tibial plateau according to in-vivo gait load for 10,000 cycles (1Hz) in a servohydraulic testing machine (Bionix, MTS). The relative movement between implant, cement and distal femur was recorded using a stereo video system (Aramis3D,gom). An axial pull-out test at 1mm/min was performed after dynamic loading.Introduction
Methods
The disadvantage of removing a well-fixed femoral stem are multiple (operating time, risk of fracture, bone and blood loss, recovery time and post-op complications. Ceramic heads with titanium adapter sleeves (e.g. BIOLOX®OPTION, Ceramtec) are a possibility for putting a new ceramic head on slightly damaged used tapers. ‘Intolerable’ taper damages even for this solution are qualitatively specified by the manufacturers. The aim of this study was to determine the fracture strength of ceramic heads with adapter sleeves on stem tapers with such defined damage patterns. Pristine stem tapers (Ti-6Al-4V, 12/14) were damaged to represent the four major stem taper damage patterns specified by the manufacturers:
‘Truncated’: Removal of 12.5% of the circumference along the entire length of the stem taper at a uniform depth of 0.5mm parallel to the taper slope. ‘Slanted’: Removal of 33.3% of the proximal diameter perimeter with decreasing damage down to 3.7mm from the proximal taper end. ‘Cut’: Removal of the proximal 25% (4mm) of the stem taper. ‘Scratched’: Stem tapers from a previous ceramic fracture test study with a variety of scratches and crushing around the upper taper edge from multiple ceramic head fractures. The ‘Control’ group consisted of three pristine tapers left undamaged. BIOLOX®OPTION heads (Ø 32mm, length M) with Ti adapter sleeves were assembled to the damaged stem tapers and subjected to ISO7206-10 ultimate compression strength testing. The forces required to fracture the head were high and caused complete destruction of the ceramic heads in all cases. The ‘Truncated’ group showed the lowest values (136kN ± 4.37kN; Fig. 3). Forces were higher and similar for the ‘Cut’ (170kN ± 8.89kN), ‘Control’ (171.8 ± 16.5kN) and ‘Slanted’ (173kN ± 21.9kN) groups, the ‘Scratched’ group showed slightly higher values (193kN ± 11.9kN). The Ti adapter sleeves were plastically deformed but did not fail catastrophically. The present study suggests that manufacturer's recommendations for removal of a well fixed femoral stem could be narrowed down to the ‘Truncated’ condition. Even this might not be necessary since the fracture load is still substantially higher than the ASTM standard requires. Surgeons should consider to keep stems with larger taper damages as previously thought and spare the patient from stem revision. The greatest reservation regarding adapter sleeves is the introduction of the new metal-on-metal interface between stem and sleeve, which could possibly facilitate fretting-corrosion, which is presently one of the major concerns for modular junctions (3). Clinically such problems have not been reported yet. Ongoing FE-simulations are performed to investigate whether micromotions between stem and head taper are altered by the investigated damages.
During revision surgery, the active electrode of an electrocautery device may get close to the implant, potentially provoking a flashover. Incidents have been reported, where in situ retained hip stems failed after isolated cup revision. Different sizes of discoloured areas, probably induced by electrocautery contact, were found at the starting point of the fracture. The effect of the flashover on the implant material is yet not fully understood. The aim of this study was to investigate the fatigue strength reduction of Ti-6Al-4V titanium alloy after electrocautery contact. 16 titanium rods (Ti-6Al-4V, extra low interstitial elements, according to DIN 17851, ⊘ 5 mm, 120 mm length) were stress-relief annealed (normal atmosphere, holding temperature 622 °C, holding time 2 h) and cooled in air. An implant specific surface roughness was achieved by chemical and electrolytic polishing (Ra = 0.307, Rz = 1.910). Dry (n = 6) and wet (n = 6, 5 µl phosphate buffered saline) flashovers were applied with a hand-held electrode of a high-frequency generator (Aesculap AG, GN 640, monopolar cut mode, output power 300 W, modelled patient resistance 500 Ω). The size of the generated discoloured area on the rod's surface - representative for the heat affected zone (HAZ) - was determined using laser microscopy (VK-150x, Keyence, Japan). Rods without flashover (n = 4) served as control. The fatigue strength of the rods was determined under dynamic (10 Hz, load ratio R = 0.1), force-controlled four-point bending (FGB Steinbach GmbH, Germany) with swelling load (numerical bending stress 852 MPa with a bending moment of 17.8 Nm) until failure of the rods. The applied bending stress was estimated using a finite-element-model of a hip stem during stumbling. Metallurgical cuts were made to analyse the microstructure.Introduction
Material and Methods
Precise determination of material loss is essential for failure analysis of retrieved hip cups. To determine wear, the measured geometry of the retrieval hast to be compared to its pristine geometry, which usually is not available. There are different approaches to generate reference geometries to approximate the pristine geometry that is commonly assumed as sphere. However, the geometry of press fit cup retrievals might not be spherical due to deformation caused by excessive press-fitting. The effect of three different reference geometries on the determined wear patterns and material loss of pristine and worn uncemented metal-on-metal hip cups was determined. The surfaces of two cups (ASR, DePuy, Leeds; one pristine, one a worn retrieval) were digitized using a coordinate measurement machine (CRYSTA-Apex S574, Mitutoyo; 3 µm accuracy). Both cups were measured undeformed and while being deformed between a clamp. Three different methods for generating reference geometries were investigated (PolyWorks|Inspector 2018, InnovMetric). Method 1: A sphere with the nominal internal cup dimensions was generated. Method 2: A sphere was fitted to the measured data points after removing those from worn areas (deviation > 3 µm is defined as wear) to eliminate the influence of manufacturing tolerances on the nominal diameter. Method 3: Measurements, which displayed visual deformation in the computed wear pattern based on the best fit sphere, were fitted with an ellipsoid. The direction of the deformation axes and the amount of deformation were used to scale the best fit ellipsoid. Linear wear was calculated from the distance of the respective reference geometry to the measured point cloud. Finally, material loss is defined as the difference in volume of the reference geometry and the measured geometry.INTRODUCTION
METHODS
Post-operative periprosthetic femoral fractures (PFF) are a devastating complication associated with high mortality and are costly. Few risk factors are modifiable apart from implant choice. The design features governing risk of PFF are unknown. We estimated the 90-day risk of revision for PFF associated with design features of cementless femoral stems and to investigate the effect of a collar on early PFF risk using a biomechanical in-vitro model. 337 647 primary THAs from the National Joint Registry (UK) were included in a multivariable survival and regression analysis to identify the adjusted hazard of PFF revision following primary THA using cementless stems. The effect of a collar in cementless THA on early PFF was evaluated in an in-vitro model using paired fresh frozen cadaveric femora.Background
Patients, materials and methods
Clinical symptoms arising from corrosion within taper junctions of modular total hip prostheses are of increasing concern [1]. In particular, bi-modular implant designs showed increased failure rates due to wear originating from the neck-stem junction [2]. In-vivo corrosion-related failure is less frequently observed for head-stem junctions [3]. It is hypothesized that fretting and crevice corrosion are associated with micromotions between the mating surfaces of a taper junction [4]. The aim of this study was to measure micromotion occurring within a head-stem junction of a conventional prosthesis and clarify by how much it is exceeded in a neck-stem junction of a bi-modular prosthesis that exhibited severe corrosion and early implant failure. The micromotions within two taper articulations were investigated: a head-stem taper (Corail, DePuy Synthes, Leeds, UK, Figure 1) and a neck-stem taper of a bi-modular THA prosthesis (Rejuvenate, Stryker, Kalamazoo, MI, USA). Both tapers were assembled with 2000 N. Loading at an angle of 50° to the taper axes (identical for both) in direction of the stem axis was incrementally increased from 0 N to 1900 N (n=3). Small windows (< 2.5 mm2) were cut through the female tapers by electric discharge machining, exposing the male taper surface for direct micromotion measurements by microscopic topographic measurements (Infinite Focus Microscope, Alicona Imaging GmbH, Austria). Subsequently, feature matching of the images from the differently loaded implants was applied (Matlab 2016b, The MathWorks Inc., Natick, MA, USA) to determine the local relative motion between the mating surfaces.Introduction
Material & Methods
Loosening is a major cause for revision in uncemented hip prostheses due to insufficient primary stability. Primary stability after surgery is achieved through press-fit in an undersized cavity. Cavity preparation is performed either by extraction (removing bone) or compaction (crushing bone) broaching. Densification of trabecular bone has been shown to enhance primary stability in human femora; however, the effect of clinically used compaction and extraction broaches on human bone with varying bone mineral density (BMD) has not yet been quantified. The purpose of this study was to determine the influence of the broach design and BMD on the level of densification at the bone-cavity interface, stem seating, the bone-implant contact area and the press-fit achieved. Paired human femora (m/f=11/12, age=60±18 y) were scanned with quantitative computed tomography (QCT, Philips Brilliance 16) before broaching, with the final broach, after its removal and after stem implantation. Compaction broaching (n=4) was compared in an INTRODUCTION
METHODS
The restoration of the anatomical hip rotation center (HRC) has a major influence on the longevity of hip prostheses. Deviations from the HRC of the anatomical joint after total hip arthroplasty (THA) can lead to increased hip joint forces, early wear or loosening of the implant. The contact conditions of acetabular press-fit cups after implantation, including the degree of press-fit, the existence of a polar gap and cup orientation, may affect the HRC restoration, and therefore implant stability. The aim of this study was to determine the influence of acetabular press-fit, polar gap and cup orientation on HRC restoration during THA. THAs were performed by an experienced orthopaedic surgeon in full cadaveric models simulating real patient surgery (n=7). Acetabular cups with a Porocoat™ (n=3) and Gription™ surface coating (n=4) were implanted (DePuy Synthes, Leeds, UK). Computed tomography (CT) scans prior to surgery, as well as after reaming and implantation of press-fit cups were used to calculate the HRC displacement. After aligning the pelves in the anterior pelvic plane, 3D reconstruction of the HRC at each stage was performed by fitting spheres to the femoral head, the reamed cavity and the inserted cup. 3D surface models of the cups were generated using a laser scanner and were registered to the CT images. The effective press-fit was calculated using the diameters of spheres, fitted to the cavity prior to cup insertion and to the outer cup coating. The polar gap was defined as the difference between the outer cup surface and the subchondral bone at the cup pole. Anteversion and abduction angles were calculated as difference between the cup planes and the sagittal and transverse plane, respectively.INTRODUCTION
METHODS
Taper corrosion in Total Hip Arthroplasty has surfaced as a clinically relevant problem and has recently also been reported for metal heads against polyethylene. Low neck stiffness is a critical contributing factor. Catastrophic taper failures have been reported for one particular stem design with a small V-40 taper made from a less stiff titanium-alloy. The purpose of this study was to identify factors involved in the failure process. 31 revised CoCr heads ranging from 32 to 44m diameter combined with TMZF-Titanium alloy stem with a V-40 taper (Accolade I) were analysed. Stems were only available for catastrophic failure cases with dis-association (n=8) or taper fracture (n=1). Clinical data were limited to time-in-situ, patient gender and age. Head material loss increased with time in situ (r²=0.49, p<0.001). Longer heads and material loss exceeding 15mm³ showed bottoming out and consecutive catastrophic stem taper failure. Heads with failed stem tapers were all 36mm diameter. The head starts rotating on the stem taper after bottoming out, causing major abrasive wear, ultimately resulting in catastrophic failure; it is surprising that these catastrophic cases did not exhibit clinical symptoms due to raised Co and Cr metal ions, which must have resulted from the large amount of CoCr lost from the female head taper. This would have attracted medical attention and prevented catastrophic failure by taper dis-association. Control exams of patients treated with the respective stem type in combination with large CoCr heads should include metal ion determination in blood or serum, even if no clinical symptoms are present, in order to detect taper corrosion before catastrophic failure occurs.
Total hip replacement is one of the most successful orthopaedic surgeries, not least because of the introduction of modular systems giving surgeons the flexibility to intraoperatively adapt the geometry of the artificial joint to the patient's anatomy. However, taper junctions of modular implants are at risk of fretting-induced postoperative complications such as corrosion, which can lead to adverse tissue reactions. Interface micro-motions are suspected to be a causal factor for mechanical loading-induced corrosion, which can require implant revision. The aim of this study was to determine the micro-motions at the stem-head taper interface during daily activities and the influence of specific material combinations. The ball heads (ø 32mm, 12/14, size L, CoCr or Al2O3) were quasi-statically assembled to the stems (Ti or CoCr, Metha, Aesculap AG, Germany, v=0.5 kN/s, F=6 kN, n=3 each, 10° adduction/ 9° flexion according to ISO 7206-4) and then loaded sinusoidally using a material testing machine (Mini Bionix II, MTS, USA, Figure 1). The peak forces represented different daily activities [Bergmann, 2010]: walking (2.3 kN), stair climbing (4.3 kN) and stumbling (5.3 kN). 2,000 loading cycles (f=1 Hz) were applied for each load level. Six eddy-current sensors, placed between stem and head, were used to determine the displacement (interface micro-motion and elastic deformation) between head and stem (Figure 1). A finite element model (FEM) based on CAD data was used to determine the elastic deformation of the prostheses for the experimentally tested activities (Abaqus, Simulia, USA). Tie-junctions at all interfaces prevented relative movements of the adjacent surfaces. The resultant translations at the centre of the ball head were determined using a coordinate transformation and a subsequent subtraction of the elastic deformation.Introduction
Materials & Methods
Modular acetabular liners are fixed in metal shells by a taper locking mechanism. Male tapers of the liner and female tapers of the metal shell have different taper angles resulting in an angular gap. Depending on the specific manufacturing tolerances varying angular gaps may result and, thus, different contact mechanics may be generated that could alter the stresses within the acetabular liner. Therefore, the aim of the current study was to experimentally determine stresses in a ceramic liner depending on different angular gaps under Two ceramic liners were instrumented at the outer contour with five strain gauge (SG) rosettes each (Fig.1). First, metal shells were axially seated in an asymmetric press-fit model with 0.5 mm under-reaming, then liners were assembled with a 2 kN axial load. SG5 was placed at the flat area of the liner, the other four were placed circumferentially in 90 degrees offset on the rear side. SG2 and SG4 were mounted opposite to each other in press-fit direction while SG1 and SG3 were placed in the non-supported direction. Three inclination angles (0°, 30°, 45°) were tested under Introduction
Materials and Methods
Failure of the neck-stem taper in one particular bi-modular primary hip stem due to corrosion and wear of the neck piece has been reported frequently1, and stems were recalled. A specific pattern of material loss on the CoCr neck-piece taper in the areas of highest stresses on the proximal medial male taper was observed in a retrieval study of 27 revised Rejuvenate implants revised after 3 to 38 month time in situ (Stryker, Kalamazoo, MI, USA) (Figure 1). One neck piece exhibited additionally wear marks at the distal end of the flat male neck taper indicating contact with the female taper of the stem. The purpose of this study was to understand the observed failure scenario of bottoming-out by investigating the stem taper morphologies. The geometry of taper contact surfaces was determined using a Coordinate Measurement Machine (BHN 805, Mitutoyo, Japan). An algorithm based on the individual unworn areas of the respective taper surfaces was applied to all retrievals. One retrieval is additionally investigated by infinite focus microscopy (G4, Alicona, Austria) in the main wear areas on the neck piece taper, and the bottom, facing each other inside the junction (surfaces of the distal end of the male and the bottom of the female taper).Introduction
Materials and Methods
Wear and corrosion between head and stem tapers of modular hip implants have recently been related to clinical failures, possibly due to high friction moments in poorly lubricated joints [1–2]. In-vivo measurements have revealed reversing joint friction moments in the hip during a gait cycle [3], which may foster relative motion between the modular components. Blood, soft tissue or bone debris at the taper interface during assembly can lead to decreased stability or increased stress concentrations due to non-uniform loading [4]. The purpose of this study is to investigate the influence of taper contamination and the assembly force on the seating characteristic of the head on the stem incorporating realistic reversing joint friction moments. Cobalt chrome heads (M-SPEC, 36mm, +1.5mm; n=5) were assembled on titanium femoral stems (Corail 12/14, both components Depuy Synthes; n=5) by quasistatic axial push-on forces (F=0.5kN, 1kN, 2kN). Heads were modified by milling a flat plane, to which the joint load was applied alternately to point A and point B for 20 cycles to provide reversing moments (heel-strike FA=1971N, MA=5.4Nm; toe-off FB=807N, MB=4.6Nm; Fig. 1). All 6 degrees of freedom of relative displacement between head and stem were determined in the unloaded state and after each loading cycle. A coordinate measurement machine (accuracy ±2µm) was used to determine the components positions. Pull-off forces were measured after the last loading cycle. Each taper was tested in pristine condition and then contaminated with a bone chip (1.7±0.2mg).Introduction
Methods
Dual modular hip prostheses were introduced to optimize the individual and intra-surgical adaptation of the implant design to the native anatomics und biomechanics of the hip. The downside of a modular implant design with an additional modular interface is the potential susceptibility to fretting, crevice corrosion and wear [1–2]. The purpose of this study was to characterize the metal ion release of a modular hip implant system with different modular junctions and material combinations in consideration of the corrosive physiological environment. One design of a dual modular hip prosthesis (Ti6Al4V, Metha®, Aesculap AG, Germany) with a high offset neck adapter (CoCrMo, CCD-angle of 130°, neutral antetorsion) and a monobloc prosthesis (stem size 4) of the same implant type were used to characterize the metal ion release of modular and non-modular hip implants. Stems were embedded in PMMA with 10° adduction and 9° flexion according to ISO 7206-6 and assembled with ceramic (Biolox® delta) or CoCrMo femoral heads (XL-offset) by three light impacts with a hammer. All implant options were tested in four different test fluids: Ringer's solution, bovine calf serum and iron chloride solution (FeCl3-concentration: 10 g/L and 114 g/L). Cyclic axial sinusoidal compressive load (Fmax = 3800 N, peak load level of walking based on in vivo force measurements [3]) was applied for 10 million cycles using a servohydraulic testing machine (MTS MiniBionix 370). The test frequency was continuously varied between 15 Hz (9900 cycles) followed by 1 Hz (100 cycles). The metal ion concentration (cobalt, chromium and titanium) of the test fluids were analysed using ICP-OES and ICP-MS at intervals of 0, 5·105, 2·106 and 10·106 cycles (measuring sensitivity < 1 µg/L).Introduction
Methods
For a safe design of ceramic components in total hip arthroplasty it is important to know the stress state within each part of the system under in vivo loading scenarios. Besides several design parameters, e.g. diametrical clearance between ball head and liner or angular mismatch in the taper region of metal shell and liner, also physiological factors, like patients' weight or bone quality, influence the stresses within the components. Therefore, the aim of the current study was to experimentally determine the stresses in a ceramic liner varying two of the factors: clearance and inclination angle of the liner. Two ceramic liners were instrumented at the outer contour with five strain gauge (SG) rosettes (measuring grid length: 1.5 mm) on each liner (Fig.1). Metal shells were seated in an asymmetric press-fit Sawbones® model using a 0.5 mm under-reaming, and liners were afterwards axially assembled with a 2 kN load. SG5 was placed at the flat area of the liner, the other four were placed circumferentially in 90 degrees offset on the rear side of the liner. SG2 and SG4 were mounted opposite to each other in press-fit direction (contact of metal shell to the Sawbones® block) whereas SG1 and SG3 were placed in the non-supported direction (no contact of metal shell to the Sawbones® block). Four different inclination angles (0°, 30°, 45°, 60°) were tested under in vivo relevant loads of 4.5 and 11 kN. Two ceramic ball heads were used to examine a mid tolerance clearance and a clearance at the lower tolerance limit. Strain data was converted to stresses and compared using a paired two-sided Wilcoxon Rank Sum Test at an α-level of 0.05.Introduction
Materials and Methods
The early failure and revision of bimodular primary
total hip arthroplasty prostheses requires the identification of the
risk factors for material loss and wear at the taper junctions through
taper wear analysis. Deviations in taper geometries between revised
and pristine modular neck tapers were determined using high resolution
tactile measurements. A new algorithm was developed and validated
to allow the quantitative analysis of material loss, complementing
the standard visual inspection currently used. The algorithm was applied to a sample of 27 retrievals ( Cite this article:
Micromotions between stem and neck adapter depend on prosthesis design and material coupling. Based on the results of this study, the amount of micromotion seems to reflect the risk of fretting-induced fatigue in vivo. Bimodular hip prostheses were developed to allow surgeons an individual reconstruction of the hip joint by varying length, offset and anteversion in the operation theatre. Despite these advantages, the use of these systems led to a high rate of postoperative complications resulting in revision rates of up to 11% ten years after surgical intervention. During daily activities taper connections of modular hip implants are highly stressed regions and contain the potential of micromotions between adjacent components, fretting and corrosion. This might explain why an elevated number of fretting-induced neck fractures occurred in clinics. However, some bi-modular prostheses (e.g. Metha, Aesculap, Ti-Ti) are more often affected by those complications than others (e.g. H-Max M, Limacorporate, Ti-Ti or Metha, Ti-CoCr) implying that the design and the material coupling have an impact on this failure pattern. Therefore, the purpose of this study was to clarify whether clinical successful prostheses offer lower micromotions than those with an elevated number of in vivo fractures.Summary
Introduction
Nucleotomy almost doubles the transmitted forces on the facet joints in human lumbar spine, regardless of the amount of removed nucleus pulposus. Low back pain involves the lumbar facet joints in 15% to 45% of the cases. The surgical intervention, nucleotomy, might also lead to painful facets with a high risk; however, its mechanism is yet to be fully understood. The aim of this study is to reveal how a small amount of nucleus removal can change the force transmission on the facets.Summary
Introduction
From a mechanical point of view, the clinical use of pedicle screws in the atlas is a promising alternative to lateral mass screws due to an increased biomechanical fixation. The most established surgical technique for posterior screw fixation in the atlas (C1) is realised by screw placement through the lateral mass [1]. This surgical placement may lead to extended bleeding from the paravertebral venous plexus as well as a violation of the axis (C2) nerve roots [1]. Using pedicle screws is an emerging technique which utilises the canal passing through the posterior arch enabling the use of longer screws with a greater contact area while avoiding the venous plexus and axis nerve roots. The aim of this Summary Statement
Introduction
At the clinical CT image resolution level, there is no influence of the image voxel size on the derived finite element human cancellous bone models Computed tomography (CT)-based finite element (FE) models have been proved to provide a better prediction of vertebral strength than dual-energy x-ray absorptiometry [1]. FE models based on µCTs are able to provide the golden standard results [2], but due to the sample size restriction of the µCT and the XtremeCT machines, the clinical CT-based FE models is still the most promising tool for the in vivo prediction of vertebrae's strength. It has been found [3] that FE predicted Young's modulus of human cancellous bone increases as the image voxel size increases at the µCT resolution level [3]. However, it is still not clear whether the image voxel size in the clinical range has an impact on the predicted mechanical behavior of cancellous bone. This study is designed to answer this question.Summary
Introduction
Head sizes used in total hip arthroplasty (THA) has increased drastically from the original 22mm used by Charnley. This is due to two factors: the use of hard-on-hard materials for the bearing articulation and the increasing problem of dislocation. Hard-on-hard materials enable mixed or fluid film lubrication due to their good wettability. The development of a fluid film layer is encouraged by smaller surface pressures (larger area) and higher velocity at the articulating interface (larger radius), suggesting that larger diameters exhibit better lubrication and such less wear. This was effectivly proven in pre-clinical simulator studies and used as argument to increase the diameters of metal-on-metall and ceramic-on-ceramic bearings. Clinically the tribological advantage of larger diameters has not yet been shown. For hard-on-soft bearings the situation is different. Due to the bad wettability of Polyethylene (PE), the abrasive wear regime is dominant. This means that the longer wear path of a larger diameter will inevitably carry a larger amount of wear debris. Despite this relation, the heads used in combination with PE were also increased up to 40mm diameter, justified by the overall greatly reduced wear amount of the new generation(s) of cross-linked PE and favourable simulator results. First in-vivo studies have shown that larger heads carry larger amounts of wear particles. Whether this increase is relevant with respect to osteolysis is still unclear and will have to be shown in longer term studies. Larger heads require a larger “jumping” distance until they dislocate. Consequently the use of larger heads reduces dislocation rates, which was shown in multiple clinical studies. However, the reduction in dislocation rate achieved by increasing diameters varies greatly. Some centres achieve dislocation rates below 1% with 28mm heads, other centres require 36mm heads to achieve the same result. No study shows any further advantage with head diameters larger than 36mm. Despite their obvious biomechanical advantage with regard to stability, larger heads also have large disadvantages. Larger heads carry inevitably larger friction moments, requiring better anchoring of the components. In unfavourable conditions (start-up, break-down of lubrication film), friction moments of hard-on-hard bearings can get very high and reach or even exceed the losening torque of the head on the taper. Depending on the head impaction foce during assembly, the loosening torques amount to 8 to 17Nm. Movement at the head-taper connection possibly causes wear and increased corrosion at this interface. Larger head diameters also require thinner shells and/or liners, leading to problems with liner chipping or incomplete seating. Large head diameters have also lead to the use of sub-hemispherical cups with reduced covering surface, increasing the risk of fluid film break down due to edge loading if not well positioned. Finally, larger heads might give the surgeon a wrong feeling of security regarding a sub-optimal positioned cup. The question regarding “the optimal” head diameter is open for discussion and needs to consider the bearing material used. Head size should be limited to a reasonable compromise, which based on the information currently available, could be 36mm. Join the “36 and under” club.The tribological aspect
The biomechanical aspect
Despite proven advantages, pulsatile lavage seems to be used infrequently during preparation in cemented total knee arthroplasty. This remains irritating, as the technique has been suggested to improve radiological survival in cemented TKA, where aseptic loosening of the tibial component represents the main reason for revision. Furthermore, there may be a potential improvement of fixation strength for the tibial tray achieved by increased cement penetration. In this study, the influence of pulsed lavage on mechanical stability of the tibial component and bone cement penetration was analyzed in a cadaveric setting. Six pairs of cadaveric, proximal tibia specimen underwent computed tomography (CT) for assessment of bone mineral density (BMD) and exclusion of osseous lesions. Following surgical preparation, in one side of a pair, the tibial surface was irrigated using 1800ml normal saline and pulsatile lavage, while in the other side syringe lavage using the identical amount of fluid was applied. After careful drying, bone cement was hand-pressurized on the bone surface, tibial components were inserted and impacted in an identical way. After curing of cement, specimen underwent a postimplantation CT analysis). Cement distrubution was then assessed using a three-dimenionsional visualization software. Trabecular bone, cement and implant were segmented based on an automatic thresholding algorithm, which had been validated in a previous study. This allowed to determine median cement penetration for the entire cemented area. Furthermore, fixation strength of the tibial trays was determined by a vertical pull-out test using a servohydraulic material testing machine. Testing was performed under displacement control at a rate of 0,5mm/sec until implant failure. Data was described by median and range. Results were compared by a Wilcoxon matched pairs signed rank test with a type 1 error probability of 5 %. Median pull-out forces in the pulsed lavage group were 1275N (range 864–1391) and 568N (range 243–683) in the syringe lavage group (p=0.031). Cement penetration was likewise increased (p=0.031) in the pulsed lavage group (1.32mm; range 0.86–1.94), when compared to the syringe irrigated group (0.79mm; range 0.51–1.66). Failure occurred in the pulsatile lavage group at the implant-cement interface and in the syringe lavage group at the bone-cement interface, which indicates the weakness of the latter. Altogether, improved mechanical stability of the tibial implant and likewise increased bone cement interdigitation could be demonstrated in the current study, when pulsed lavage is implemented. Enhanced fixation strength was suggested being a key to improved survival of the implant. If this is the case, pulsatile lavage should be considered being a mandatory preparation step when cementing tibial components in TKA.
Statistical analyses were performed using statistical software. Probability of Type I error was set to 5% (alpha=0.05).
Osteonecrosis was found in 81 (97.6%) hips revised after fracture (p<
.0001). The vertical size of avascular necrosis in hips after acute postnecrotic fracture (21.1mm±8.5) was bigger (p<
.0001) than in both chronic (7.3mm±7.3) and acute mechanic (0.9 mm±1.2) fractures. Even though 33 (66.0%) of 50 patients with acute postnecrotic fracture were men (p=.0237), no significant differences between males and females were found with respect to age of patients (p=.3445) or duration of prosthesis implantation (p=.1232).
The proposed classification may help to understand causes of periprosthetic fractures after hip resurfacing arthroplasty.
Ludloff’s medial approach has never been used for other hip surgeries especially not for THR. 47 patients (26 men/21 women) provided informed consent to participate in the study. The inclusion criterion for the study was the diagnosis of osteoarthritis of the hip joint. The average age at operation was 53.7±10.4years. All patients were provided with a CUT® prosthesis. All patients were examined clinically and X-rayed preoperatively as well as postoperatively at three days, two weeks, six weeks and six months. The functional hip scores according to Harris and the Oxford hip score were obtained preoperatively and at the defined intervals postoperatively. The surgical duration and the intraop-erative as well as the postoperative blood loss were measured for each patient. Abductor muscle function and the number of steps a patient was able to walk without walking aids on a treadmill at a velocity of 5km/h (a maximum of 100steps was measured) were assessed. Multifactorial analyses of variance and Chi-square tests were performed. Based on the numbers available there were no significant differences between the two groups in the distribution of patient age (p=0.604), gender (p=0.654), weight (p=0.180) and height (p=0.295). No significant differences in the calculated Harris score (p=0.723) were found pre-operatively. The amount of steps the patient was able to walk was not different between the approach groups (p=0.636). The total amount of blood loss (intra- + post-OP) was even significantly lower in the medial approach group (p=0.009). Three days post-operatively the leg lengths were assessed. The difference was not statistically significant based on the numbers available (p=0.926). The overall correlation between Harris and Oxford score was significant (r2=0.63, p<
0.001). Three days post-operatively a slight, but significant better Harris (p<
0.001) and Oxford scores (p=0.001) could be observed in the medial approach group. The number of steps the patient was able to walk without help or crutches was significantly higher in the medial approach group (p=0.001). The Trendelenburg sign (p<
0.001) and the limping criterion (p<
0.001) were significantly less in the medial approach group. Two weeks post-operatively the Harris (p=0.001) and the Oxford (p=0.046) scores were significantly better for the medial approach group. The number of steps the patient was able to walk without help or crutches was significantly higher in the medial approach group (p<
0,001). The medial approach is clinically feasible to perform the implantation of a femoral neck prosthesis. The accuracy of the stem implantation reflected in both the leg lengths and the postoperative X-ray alignment was not different between the groups. After six months there was no significant difference between the conventional anterolateral approach and the medial approach in the presented study.
The idea of resurfacing the femoral head instead of removing it has been attractive for a long time. Unfortunately the results have been invariably poor if compared with contemporary available conventional hip prosthesis. In the last decade metal on metal technology with very accurate manufacturing made hip resurfacing a viable option. The main complication of this operation is early failure due to femoral neck fracture. This event is still incompletely understood and probably multi-factorial. Accurate placement of the femoral component to avoid notching the femoral neck, cementing technique to avoid over-penetration of the cement, small implantation forces and careful soft tissue handling to minimize the damage to the bone vascularity are thought to be the main issues. The ideal candidates for this operation are young and active patients because they have good bone quality and will take advantage of the improved performances that hip resurfacing can offer. Unfortunately young men are also the group of patients at higher risk for the formation of heterotopic ossifications.). To prevent this complication radiotherapy was administered in a single dose of 6 Gy with two opposite fields of 18 MV generally the first post operative day. When we started to perform hip resurfacing we did not consider changing our protocol. Between March 2004 and May 2005, 55 hip resurfacings were performed using the ASR implant (DePuy) by a single surgeon (LM). Most males under the age of 60 received radiotherapy. There were 4 femoral neck fractures in the 23 male patients who received radiotherapy (17.3 %) and 1 fracture in the 32 patients who did not receive radiotherapy (3.1 %, Chi-square test: p= 0.07). All the fractures occurred between the 90th and the 120th postoperative day. No fractures were reported in the 12 women included in this study. What arouse our attention was the unacceptably high number of femoral neck fractures. The learning curve alone could not explain what was happening. At first the radiotherapy was not considered at all as factor but errors in the surgical technique were looked for. The clue came from the observation that there were no women in the fracture group in spite of the fact that the surgical technique was the same and also in spite of the fact that women should be at higher risk due to poorer bone quality as shown in the literature. This led us to check the incidence of fractures in the radiotherapy and in the non radiotherapy group. At this stage things became quite clear. Subsequently the histology of the specimen was re-examined with regard to this factor. Bone necrosis of the femoral head in the patients who underwent radiotherapy was much more pronounced then in other failures which show different degrees of necrosis. In conclusion there are strong indications that radiotherapy of the femoral head should not be performed in combination with hip resurfacing.
We compared the orientation of the acetabular component obtained by a conventional manual technique with that using five different navigation systems. Three surgeons carried out five implantations of an acetabular component with each navigation system, as well as manually, using an anatomical model. The orientation of the acetabular component, including inclination and anteversion, and its position was determined using a co-ordinate measuring machine. The variation of the orientation of the acetabular component was higher in the conventional group compared with the navigated group. One experienced surgeon took significantly less time for the procedure. However, his placement of the component was no better than that of the less experienced surgeons. Significantly better inclination and anteversion (p <
0.001 for both) were obtained using navigation. These parameters were not significantly different between the surgeons when using the conventional technique (p = 0.966). The use of computer navigation helps a surgeon to orientate the acetabular component with less variation regarding inclination and anteversion.
Ceramic-on-ceramic was shown to have advantageous tribologic properties (low wear and friction). For medical applications two ceramics, alumina and zircona, are available. This case study shows that the combination of different ceramics for hard-hard pairings can be critical. A 57 year old patient received a total hip prosthesis (cementless stem with a ceramic head and a monolithic ceramic cup). Thirty-five months postoperatively the patient complained about squeaking noises during walking and stair climbing. Clinical diagnoses showed a good range of motion and no signs of loosening. Conventional rehabilitation did not improve the situation and 43 months after primary surgery the cup and the head had to be revised on the patients request. Intraoperatively no loosening indications were found. The explanted components were analysed using a 3D co-ordinate measuring machine. The head and the cup were made of different ceramics. The zirconia (ZrO2) head occurred rather white whereas the alumina (Al2O3) cup was yellow-reddish. The inner articulating surface of the cup showed no decoloration or wear. The surface of the head contained mated areas with surface defects in equatorial regions (maximum wear depth 9μm). The head and the cup were combined from different manufacturers. The distinct surface changes and wear marks of the zirconia head probably caused the squeaking noise after 3 years in situ. Zirconia for medical applications is generally Y-TZP ceramic. Pressure, heating, and water can cause severe surface embrittlement. Pre-damaging due to the manufacturing process or friction in the joint might be the mechanism leading to pre-mature wear and failure. Joint components from different manufacturers should only be implanted with proper official authorisation.
