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General Orthopaedics

NAVIOPFS FOR UNICONDYLAR KNEE REPLACEMENT: EARLY CADAVER VALIDATION

Computer Assisted Orthopaedic Surgery (CAOS) 13th Annual Meeting of CAOS International



Abstract

NavioPFS™ is a hand-held robotic technology for bone shaping that employs computer control of a high-speed bone drill. There are two control modes – one based on control of exposure of the cutting bur and another based on the control of the speed of the cutting bur. The unicondylar knee replacement (UKR) application uses the image-free approach in which a mix of direct and kinematic referencing is used to define all parameters relevant for planning. After the bone cutting plan is generated, the user freely moves the NavioPFS handpiece over the bone surface, and carves out the parts of the bone targeted for removal. The real-time control loop controls the depth or speed of cut, thus resulting in the planned bone preparation. This experiment evaluates the accuracy of bone preparation and implant placement on cadaveric knees in a simulated clinical setting.

Three operators performed medial UKR on two cadaver specimens (4 knees) using a proprietary implant design that takes advantage of the NavioPFS approach. In order to measure the placement of components, each component included a set of 8 conical divots in predetermined locations. To establish a shared reference frame, a set of four fiducial screws is inserted in each bone. All bones were cut using a 5 mm spherical bur. Exposure Control was the primary mode of operation for both condylar cuts – although the users utilised Speed Control to perform some of the more posterior burring activities and to prepare the peg holes. Postoperatively, positions of conical divots on the femoral and tibial implants and on the respective four fiducial screws were measured using a Microscribe digitising arm in order to compare the final and the planned implant position.

All implants were placed within 1.5 mm of target position in any particular direction. Maximum translation error was 1.31 mm. Maximum rotational error was 1.90 degrees on a femoral and 3.26 degrees on a tibial component. RMS error over all components was 0.69mm/1.23 degrees.

This is the first report of the performance of the NavioPFS system under clinical conditions. Although preliminary, the results are overall in accordance with previous sawbones studies and with the reports from comparable semi-active robotic systems that use real time control loop to control the cutting performance.

The use of NavioPFS in UKR eliminates the need for conventional instrumentation and allows access to the bone through a reduced incision. By leveraging the surgeon's skill in manipulating soft tissues and actively optimising the tool's access to the bone, combined with the precision and reproducibility of the robotic control of bone cutting, we expect to make UKR surgery available to a wider patient population with isolated medial osteoarthritis that might otherwise receive a total knee replacement. In addition to accurate bone shaping with a handheld robotically controlled tool, NavioPFS system for UKR incorporates a CT-free planning system. This approach combines the practical advantages of not requiring pre-operative medical images, while still accurately gathering all key information, both geometric and kinematic, necessary for UKR planning.


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