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Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 97 - 97
1 Mar 2017
Putzer D Dobersberger M Pizzini A Coraca-Huber D Ammann C Nogler M
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Background

Processing of allografts, which are used to fill bone defects in orthopaedic surgery, includes chemical cleaning as well as gamma irradiation to reduce the risk of infection. Viable bone cells are destroyed and denaturing proteins present in the graft the osteoconductive and osteoinductive characteristics of allografts are altered. The aim of the study was to investigate the mechanical differences of chemical cleaned allografts by adding blood, clotted blood, platelet concentrate and platelet gel using a uniaxial compression test.

Methods

The allografts were chemically cleaned, dried and standardized according to their grain size distribution. In group BL 4 ml blood, in CB 4 ml blood and 480 μl of 1 mol calcium chloride to achieve clotting, in PC 4 ml of concentrated platelet gel, in PG 4 ml of concentrated platelets and 666 μl of 1 mol calcium chloride were added. Uniaxial compression test was carried out for the four groups before and after compating the allografts.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_9 | Pages 144 - 144
1 May 2016
Putzer D Fuchs J Coraca-Huber D Ammann C Liebensteiner M Nogler M
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Introduction

BAG-S53P4 has similar mechanical properties as cortical bone tissue and can be used as an additive to bone allografts. The aim of this study was to evaluate the effect of adding BAG-S53P4 to chemically treated allografts with controlled grain size distribution.

Methods

Allografts were prepared and chemically cleaned under sterile conditions. 30 samples were mixed with BAG-S53P4 additive (BG) and compared to a control group (CG) with similar grain size distribution and composition in weight. All samples underwent a uniaxial compression test after compaction with a dropped weight apparatus. The yield limit was determined by a uniaxial compression test and density was recorded. The two groups were tested for statistical differences with the student's t-Test.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_1 | Pages 119 - 119
1 Jan 2016
Dong N Nevelos J Nogler M Lovell T
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Summary

Study showed a simple acetabular placement plane formed by pelvic landmarks. The plane was adjusted by changing one of the landmarks to a fixed value for best representing the native acetabular orientation based on CT generated 3D pelvi

Introduction

Correct acetabular cup placement is a critical step to prevent dislocation in the total hip arthroplasty. There are many mechanical alignment devices available but they are usually only referencing to the body long axis and the table therefore are lack of accuracy. Recently more accurate guide was achieved by image or imageless hip navigation system. But they add more cost, steps and time. The purpose of this study was to find a simple acetabular cup placement plane by selcting bonny land marks. The plane was adjusted with a fixed value by comparing it to native acetabular orientation in CT constructed 3D pelvi.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 485 - 485
1 Dec 2013
Putzer D Coraca-Huber D Wurm A Schmoelz W Nogler M
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A cleaning process reduces the contamination risk in bone impaction grafting but also modifies the grain size distribution. The cleaned allograft shows a higher mechanical stability than the untreated group.

In revision total hip replacement, bone loss can be managed by impacting porous bone chips. The bone chips have to be compacted to guarantee sufficient mechanical strength. To improve the safety of bone grafts and to reduce the risk of bacterial and viral contamination, cleaning processes are used to remove the organic portion of the tissue while maintaining its mechanical characteristics.

A cleaning procedure described by Coraca-Huber et al. was compared to untreated allografts by performing a sieve analysis, followed by an uniaxial compression test. Differences in grain size distribution and weight loss during the cleaning procedure were compared to data from literature. Yield stress limits, flowability coefficients as well as initial density and density at the yield limit of the two groups were determined for each group over 30 measurements. The measurements were taken before and after compression with an impaction apparatus (dropped weight).

The cleaning process reduced the initial weight by 56%, which is comparable to the results of McKenna et. al. Cleaned allograft showed a 25% lower weight of bone chips sized > 4 mm compared to data from a previous study.

The cleaned bone chips showed a statistically significant (p > 0.01) higher yield limit to a compression force (0.165 ± 0.069 MPa) compared to untreated allograft after compaction (0.117 ± 0.062 MPa). The flowability coefficient was 0.024 for the cleaned allograft and 0.034 for the untreated allograft.

Initial density as well as the density at the yield limit was higher for the untreated allografts, as the sample weight was twice as high as in the cleaned group, to compensate for the washout of the organic portion. The cleaned bone grafts showed a higher compaction rate, which was 31%, compared the the untreated group with a compaction rate of 22%.

The cleaned allograft showed a higher compaction rate, which means that the gaps between the single grains are filled out with smaller particles, resulting in better interlocking. In the untreated allograft the interlocking mechanism is hindered by the organic elements. This observation is confirmed by a reduced flowabillity and a higher yield stress limit. The loss of weight as well as a higher compaction rate implies that more cleaned graft material is needed to fill bone defects in hip surgery. Sonication may damage the bone structure of the allograft and reduce the size of the particles.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XLIV | Pages 65 - 65
1 Oct 2012
Haselbacher M Sekyra K Mayr E Thaler M Nogler M
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In the last years custom-fit cutting guides using magnetic resonance imaging (MRI) were introduced by orthopedic surgeons for total knee arthroplasty (TKA). One of the advantages of these shape-fitting jigs is the possibility to transfer the preoperative planning of the TKA directly to the individual patient's bone. However, one has to be aware, that the jigs are designed for single-use and have to be custom made by an external manufacturer. This increases the cost of implantation and unlinks the surgeon from this process. In addition a potentially necessary adjustment of the preoperatively planned implant size and position in a surgical situation is not possible.

The purpose of our development was to combine the advantages of custom-fit cutting guides as a 3-D-computer-assisted planning tool with the option to adjust and improve the preoperative planning and the jig in the actual surgical situation. In addition no outside jig manufacturing would occur in this concept. This leaves the surgeon in control of the entire process.

The purpose of this study was to examine the reliability of this screw-based shape – fitting system. In order to do this we assessed the inter- and intra-observer reliability of the recurrent placement of the plate on a set of bone samples with preset screws.

We developed a plate with the dimension of 66 × 76 × 10 mm, containing 443 threaded holes. A connector for further instrumentation is mounted on the proximal part of the plate,. As the plate and the screws are made of aluminum and steel, sterilization is possible.

After computer tomography (CT) scans were taken from three human femoral bones, eight to nine variably positioned screws (50.45 mm length, 2.75 mm diameter), reversibly fixed by locknuts, formed an imprint of a bone's surface. For calculating precise screw positions, a computer-based planning software was developed resulting in a three-dimensional reconstruction of the bony surfaces. The plate was integrated in the 3-D reconstruction software. With a defined distance to the distal part of the femurs, allowed the proper length and position of the screws to be calculated. These calculations were transferred to the screws on the real plate.

In the next step the plate was positioned on the bony surface and after reaching the planned position the plate's connector was rigidly fixed to the bone. The plate was removed to give place to link saw jigs to the connector.

Planning and setting of the plate and the screws were conducted on three femoral bones.

Examinations were performed by five investigators with ten repetitions on each bone with three distinct plates. Intra- and inter-observer variability was assessed by measuring the variation in plate position between the trials.

The jigs were placed in a mean frontal tilting (medial to lateral) of 0.83°. The mean axial tilting (proximal to distal) was 1.66° and the mean shift on the axis from proximal to distal 8.48 mm. The shift and the tilting were significantly bone dependent but not user dependent. Compared with previous studies the deviation from the mechanical axis were comparable with conventional TKA (2.6° and 0.4°), computer assisted TKA (1.4° and 1.9°) and Custom-fit TKA (1.2°).

We developed a preoperative planning system for TKA that allows a transfer of the planning and the calculated imprint of the bones surface on a grid-plate during surgery by the surgeons themselves. Neither external manufacturers to create a fixed device nor a navigation system is necessary. Results showed the functioning of the screw – based shape fitting technique within the accuracy mentioned above. These findings are encouraging to do further research to examine the ideal number of screws to offer a perfect fitting.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 46 - 46
1 Sep 2012
Hozack W Nogler M Callopy D Mayr E Deirmengian G Sekyra K
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INTRODUCTION

While standard instrumentation tries to reproduce mechanical axes based on mechanical alignment guides, a new “shape matching” system derives its plan from kinematic measurements using pre-operative MRIs. The current study aimed to compare the resultant alignment in a matched pair cadaveric study between the Shape Match and a standard mechanical system.

METHODS

A prospective series of Twelve (12) eviscerated torso's were acquired for a total of twenty four (24) limb specimens that included intact pelvises, femoral heads, knees, and ankles. The cadavers received MRI-scans, which were used to manufacture the Shape Match cutting guides. Additionally all specimen received “pre-operative” CT-scans to determine leg axes. Two (2) investigating surgeons performed total knee arthroplasties on randomly chosen sides by following the surgical technique using conventional instruments. On the contralateral sides, implantation of the same prosthesis was done using the Kinematic Shape Match Cutting Guides. A navigation system was used to check for leg alignement. Implant alignement was determined using post-operative CT-scans. For statistical analysis SPSS was used.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 150 - 150
1 Sep 2012
Putzer D Nogler M Mayr E Haid C Hozack W
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In minimally invasive direct anterior total hip arthroplasty double offset broach handles are used, in order to facilitate the preparation of the femoral canal. The maximum value of the main force peak and the impulse of two types of double offset broach handles (A European version, B American version) were compared to a single offset broach handle (S). Results have demonstrated that the highest values of the main force peak and force impulse were found in the single offset broach handle. Broach handle A had higher impulse values and lower maximum force values compared to broach handle B. In double offset broach handles less energy is transmitted to the tip. Broach handle A has a lower force peak than B and therefore a reduced risk of bone fracture.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 149 - 149
1 Sep 2012
Putzer D Mayr E Haid C Reinthaler A Nogler M
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In Total Hip Arthroplasty (THA) bone loss is recovered by using compacted porous bone chips. The technique requires the morsellised allograft to be adequately compacted to provide initial stability for the prosthesis in order to prevent early massive subsidence and to induce bone remodeling. Therefore the bone grafts provide initial stability and an environment in which revascularization and incorporation of the graft into the host skeleton may occur. Acetabular reconstruction with impacted morsellised cancellous grafts and cement leads to satisfactory long-term results. In the acetabular impact-grafting procedure, a hammer and an impaction stick is used for manual compaction. Another technique uses a hammer driven by compressed air, which could lead to higher density and improved stability of bone chips in the acetabulum. The aim of this study was to compare two different compaction modes for bone impaction grafting for the acetabulum. The hypothesis was that a pneumatic impaction method would produce less variable results than the manual impaction mode and lead to better compaction results of the bone chips in less time.

Bone mass characteristics were measured by force and distance variation of a penetrating punch, which was lowered into a plastic cup filled with bone chips. For each compaction method and for each time interval (0, 3, 6, 9, 12, 15 and 30 [s] of compaction time) 30 measurements of force and distance variations were taken. From the measurements of force and distance variations bulk density, contact stiffness, impaction hardness and penetration resistance were calculated before and after the established time intervals of compaction. Since not all data was normally distributed the non-parametric U-Test was used for comparison of the two impaction methods. Particle size distribution was determined using sieve analysis according to Din 18123 standard after the compaction experiments.

Results have shown that the pneumatic method leads to higher values in impaction hardness, contact stiffness and bulk density and is more suitable to increase the primary stability of the implant. The differences in bulk density, impaction hardness and contact stiffness where statistically significant (p<0.01). No significant differences were found between the two different methods concerning the penetration resistance. The coefficient of uniformity Cu, calculated from the particle size distribution determined by the sieve analysis, has a value of 3.8.

The particle size distribution is comparable to the results published in literature. Pneumatic impaction achieves higher density values in less time with less force applied and results in more reproducible outcomes when used. It reduces therefore the risk of bone fracture, as smaller peak forces are used for less time. However for optimal osteointegration it is not recommended to achieve maximum density. Further clinical studies should determine a reference value for optimal growth-in of osteocytes. Manual impaction shows more variable results and depends much on the experience of the surgeon. The pneumatic hammer is therefore a suitable tool to standardize the impaction process for acetabular bone defects.