Concerns remain regarding both the toughness of alumina, and stability of zirconia ceramics in total hip arthroplasty (THA). A zirconia-toughened alumina (ZTA) bearing has been introduced, in which yttria-stabilized, zirconia polycrystals are uniformly distributed in an alumina matrix. The goal is to combine the wear resistance of alumina with the toughness of zirconia. Zirconia's toughness is attributed to a tetragonal to monoclinic (t-m) phase transformation that occurs in response to a crack, hindering its propagation; however, it might decrease material stability. The purposes of this study were to investigate the degree and position of metal transfer, and the occurrence of t-m phase transformation using Raman spectroscopy, in a series of retrieved, ZTA femoral heads. Twenty-seven ZTA femoral heads were reviewed as part of an IRB-approved implant retrieval program. All acetabular liners were composed of highly cross-linked polyethylene. The length of implantation, age, body mass index (BMI), sex, and reason for revision were recorded. Two independent graders assessed each femoral head for metal transfer over three regions (apex, equator, and below equator), using a previously validated grading system (Figure 1). The female trunnion of each head was graded in two regions: the deep and superficial 50% (Figure 2). Raman spectra were collected with a confocal Raman imaging system (alpha300 R, WITec, Knoxville, TN) operating a 488 nm laser, using a microscope objective of 20X. Three scans were taken in each of the aforementioned regions of the femoral head surface. Scans were also performed in regions of visible wear or metal transfer. Interobserver correlation coefficients for the measurement of metal transfer between the two graders were determined. One-way ANOVAs were used to compare differences of metal transfer between the 3 surface regions (p < 0.05 = significant).Introduction:
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Wasted implants represent both an increased risk and cost to our healthcare system. In our institution, a sterilely packaged implant that is opened and not implanted is wasted in one out of 20 primary total knee replacement procedures. The cost of these wasted implants exceeds $1 million per year. We propose the introduction of a novel, computer based, e.Label and compatibility system to reduce implant-related medical errors and waste in total knee arthroplasty. We hypothesize that the implementation of this system will help reduce medical errors and wasted implants by improving and standardizing the visual markers and by ensuring that parts are compatible so that implant mismatches and inappropriate laterality are prevented. A software program was implemented which creates an e.Label for all components (Figure 1) and checks imbedded, manufacturer provided, compatibility charts to ensure that parts are of appropriate laterality, and are compatible with each other. Upon implementation, the program was studied prospectively for seven months and compared to a retrospective cohort in regards to number, type, and cost of wasted implants. Critical errors that were detected were also recorded.INTRODUCTION
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