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Research

RHEOLOGICAL PROPERTIES OF SERUM-BASED LUBRICANTS AND THEIR EFFECT ON FRICTION AND LUBRICATION OF RECAP HIP RESURFACING IMPLANTS

British Orthopaedic Research Society (BORS)



Abstract

ABSTRACT

The viscosity and shear stress versus shear rate relationship for pure bovine serum (BS) and its aqueous solutions with and without carboxymethyl cellulose (CMC) were investigated. BS and diluted BS without CMC showed pseudoplastic flow curves up to a critical shear rate of ∼100 s-1 above which a Newtonian flow with significant rise in shear stress was observed. The viscosity flow curve for the diluted BS+5g CMC showed only shear thinning up to a shear rate of 3000 s-1 whereas diluted BS+1g or +2g CMC showed similar flow curves to pure BS. The shear rate application modified the flow behaviour of BS from a pseudoplastic to a Newtonian flow depending on its purity and CMC content. Friction factor was dependent on viscosity and clearance with mixed lubrication as the dominant mode within the viscosity range 0.001-0.044 Pas.

INTRODUCTION

Pure BS and diluted BS are used as in vitro lubricants for tribological studies. Boundary, mixed and fluid film lubrication are the mechanisms involved in the lubrication of both natural and artificial joints. Clearance and lubricant viscosity will influence the nature of contact between the articulating surfaces. The objectives of this work were to study the flow properties of serum-based lubricants with different viscosities and the correlation between the rheological properties and frictional (and lubrication) behaviour of large diameter Biomet ReCaps with various clearances.

MATERIALS AND METHODS

Rheological analysis was performed using a cone-on-plate rheometer (RHEOPLUS/32 V3.40) with a gap of 0.049mm at a constant temperature of 25°C on pure BS as base, 25BS+75 distilled water (DW), and 25BS+75DW+1g, +2g, or +5g CMC. The viscosity and shear stress were measured within shear rates of 0.3-3000 s-1. Frictional measurements of all the joints were carried out at the University of Bradford using a Prosim Friction Simulator on four, as-cast, high carbon, cobalt-chrome resurfacing systems (supplied by Biomet UK Healthcare Ltd., Swindon) with a nominal diameter of 52 mm each and diametral clearances of 167-178 μm. Stribeck plots were used to determine the lubrication mode.

RESULTS AND DISCUSSION

Pure BS and diluted BS without and with CMC (1g and 2g) showed similar flow curves with viscosity decreasing from ∼1 to ∼0.001 Pas as shear rate increased from 0.3 up to ∼100 s-1 indicating shear thinning behaviour. A Newtonian flow with a significant rise in shear stress (from ∼0.2 to ∼3.5 Pa) was then observed above ∼100 s-1. Diluted BS+5g CMC showed the pseudoplastic flow only with viscosity decreasing from ∼12 to ∼0.236 Pas as shear rate increased up to 3000 s-1 with a significant rise in shear stress from 3.84 to 708 Pa in the range 0.3-3000 s-1. The Biomet ReCap with a clearance of 167 μm had lower friction factors (0.07 at a viscosity of 0.044 Pas) as compared to that with 178 μm clearance (0.1 at 0.044 Pas). All the ReCaps showed a mixed lubrication up to a viscosity of 0.044 Pas, above which the friction factor increased to 0.13 at a viscosity of 0.236 Pas for the 178 μm clearance.