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Knee

PIN ON PLATE SIMULATOR UHMWPE WEAR TESTING OF CERAMIC TITANIUM NITRIDE AND COBALT CHROME SURFACES

British Association for Surgery of the Knee (BASK)



Abstract

Purpose

To determine the effect that Titanium Nitride (TiN) coatings have on wear rates of ultra high molecular weight polyethylene (UHMWPE)

Background

Ceramic coatings have been shown to confer advantageous countersurface scratch resistance in knee arthroplasty. This may reduce UHMWPE wear rates and revision rates. Dermal hypersensitivity is a common problem with metals; TiN, a ceramic surface, has been used to prevent it. There is little data in the literature regarding the effect of TiN on UHMWPE.

Materials and methods

A six station pin-on-plate testing machine cycled three cobalt chrome pins and three TiN-coated cobalt chrome pins against six gamma-irradiated UHMWPE plates at 1 Hz at 20°C. A lubricating solution of 30% bovine calf serum, 1% sodium azide and deionised water was used. Three gamma-irradiated UHMWPE plates served as soak controls. Average surface roughness of the pins was measured by surface profilometry. Scanning electron micrographs were taken after 0, 10, 100, 1000, 10000, 100000 and 1000000 cycles, with plate mass measured at 0, 10000, 100000 and 1000000 cycles.

Results

There was a significant effect of cycles upon surface roughness, with increased number of cycles leading to an increase in surface roughness (p<0.01). No significant main effect was found of coating group upon average surface roughness of pins (p>0.07). There was no observed significant main effect of increasing number of cycles upon plate mass (p>0.05) or of pin group upon plate mass (p>0.05).

Conclusion

A significant effect was shown of cycles upon surface roughness. However, a lack of other significant findings indicates additional research is required to fully determine titanium nitride's potential in knee arthroplasty.