Abstract
Introduction
Loosening of the baseplate is one of the most common causes of failure in Reverse Shoulder Arthroplasty. To allow osteo-integration to occur and thus provide long-term stability, initial screws fixation plays a pivotal role. In particular, tightening torque and force of nonlocking screws are two parameters that are considered to have a clear impact on implant stability, yet the relation is not fully understood. For this reason, this study aims to define an experimental set-up, to measure force and torque in artificial bone samples of different quality, in order to estimate ranges of optimal surgical values and give guidelines to maximize screw fixation and therefore initial implant stability.
Methods
A custom-made torque sensor (Figure 1a) was built and calibrated using a lever deadweight system. To measure the compression force generated by the screw head, three thin FlexiForce sensors (Tekscan, South Boston, US) were enclosed between two 3D printed plates with a central hole to allow screw insertion (Figure 1b). The tightening force, represented by the sum of the three sensors, was calibrated using a uniaxial testing machine (Zwick/Roell, Ulm, Germany). Multiple screw lengths (26mm, 32mm and 47mm) were selected in the protocol. Synthetic bone blocks (Sawbones; Malmö, Sweden) of 20 and 30 PCF were used to account for bone quality variation. To evaluate the effect of a cortical bone layer, for each density three blocks were considered with 0 mm (no layer), 1.5 mm and 3 mm of laminate foam of 50 PCF. The holes for the screws were pre-drilled in the same way as in the operation room. For each combination of screw dimensions and bone quality, ten measurements were performed by acquiring the signal of the insertion torque and tightening force until bone breaking.
Results
The typical output signal shows a maximum in the torque and force measurements, corresponding to bone breaking. After failure, a drop in the torque is visible, while a residual force remains present. For the base case (20 PCF), both torque and force show increasing mean values with longer screws, passing from 0.39 Nm (26mm) to 1.12 Nm (47mm) and from 180 N (26mm) to 419 N (47mm) respectively. Similar patterns were observed when the cortical layer was present or the bone quality was increased.
Discussion
The findings of this study demonstrate that tightening force and torque are strongly impacted by bone quality and screw length. As main outcome, the maximum torque values could be used in clinical practice as a safety threshold for the surgeon. Compression force could also be used as input parameter in stability predictions of numerical models. Since only bone substitute was used, future research should include the extension to cadaveric bones.
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